300Tdi Defender
76
CHASSIS AND BODY
8
REPAIR
11. Remove 2 self-tapping screws from each side
and remove glass lower channels.
12. Remove inner and outer weather strips from
door sill.
13. Lower glass down to bottom of door, lift glass
over lower edge and withdraw from door.
14. Remove lift channel from glass, if necessary.
Refit
15. Fit lift channel to new glass, if necessary.
16. Insert glass into lower channels and carefully
push glass up to top of frame.
17. Secure lower channels with 4 self-tapping
screws. Ensure that screw heads are screwed
down firmly below bottom of channels to prevent
damage to glass.
18. Fit door check rod and bend end stop back to
closed position.
19. Fit check stop torsion bar and secure with 2 nuts
and bolts.
20. Fit water channel and secure with single
self-tapping screw.
21. Fit mounting panel complete with rods and
remote control lever.
22. Connect control rods to latch and door outer
handle mechanism.
23. Fit door sill locking button and connect control
rod
See Sill locking button .
24. Fit window regulator
See Window regulator .
25. Fit door inner and outer sill wear strips.
26. Fit and re-seal plastic sheet.
27. Fit door trim casing
See Door trim casing .
28. Connect door check rod to door post.
