300Tdi Defender
41
TRANSFER GEARBOX
2
REPAIR
11. Remove 3 trim studs and lift up handbrake
gaiter.
12. Remove split pin, clevis pin, washer and
disconnect cable from handbrake lever. Ensure
handbrake is off.
13. Release handbrake outer cable from heelboard.
14. Remove fan cowl
See COOLING SYSTEM,
Repair, Fan cowl .
15. Raise vehicle on ramp.
16. Drain transfer box oil
See SECTION 10,
Maintenance, Under vehicle maintenance .
17. Remove intermediate silencer.
See MANIFOLD
AND EXHAUST SYSTEM, Repair,
Intermediate pipe - 90 or See MANIFOLD
AND EXHAUST SYSTEM, Repair,
Intermediate pipe - 110/130 .
18. Mark rear propeller shaft drive flange and
transmission brake drum for reassembly.
19. Remove 4 nuts, disconnect propeller shaft from
brake drum, and tie aside.
20. Mark front propeller shaft drive flange and
transfer box output flange for reassembly.
21. Remove 4 nuts, disconnect propeller shaft from
transfer box, and tie aside.
22. Remove retaining clip at lower end of pivot arm
and disconnect differential lock control operating
rod.
