Discovery II
SCREENS
REPAIRS
76-4-3
10. From outside of vehicle, use a Kent knife and
carefully cut through sealant securing sides of
screen to body.
11. Using suitable cutting wire, with assistance if
required, carefully cut through sealant securing
top of screen to body and any remaining
sealant at sides.
CAUTION: Hold the cutting wire as close to
the glass as possible to prevent damage to
the body and surrounding trim.
12. Cut through sealant securing lower edge of
screen to body with glazing knife.
13. Attach suction cups and use assistance to
remove glass from body.
CAUTION: Lay glass on felt covered
supports and be careful not to damage the
obscuration band. Do not stand on edge as
this can cause chips which subsequently
develop into cracks.
14. Collect screen support block.
Refit
1. Carefully remove sealant from body to leave a
smooth surface.
2. Use a vacuum cleaner to clear away any waste.
3. Original glass: Carefully cut back old sealer to
obtain a smooth surface without damaging
obscuration band on glass. Fit new top finisher
to screen.
4. Fit screen support block to body.
5. With assistance, locate screen to body.
6. Apply masking tape to establish reference
marks as an alignment aid.
7. With assistance, remove screen and place
aside.
8. Clean body and sealant face on screen with
solvent.
CAUTION: Do not touch cleaned or primed
surfaces with fingers.
9. Apply etch primer to any bare metal on frame.
10. Apply screen primer to sealant face on screen
and allow to cure.
11. Apply primer over etch primer on body.
12. Apply activator over old sealant on body.
13. Allow activator to cure.
14. Fit pre-cut nozzle to sealer cartridge, remove
lid, shake out crystals and fit cartridge to
applicator gun. If necessary modify the nozzle
to achieve required bead section.