Repairing Intercooler for Improved Fuel System on 300Tdi Discovery 19 - Tdi Engine
19
FUEL SYSTEM
6
REPAIR
FUEL FILTER ELEMENT
Service repair no - 19.25.07
Remove
1. Disconnect battery negative lead.
2. Clean area around filter head.
3. Place a suitable container beneath filter bowl to
collect any spillage.
4. Loosen bleed screw.
5. Loosen drain tap, allow fuel to drain into
container.
6. Unscrew filter element, discard element.
Refit
7. Clean seal and seating in filter head.
8. Lubricate filter element seal with fuel.
9. Position filter element to filter head and hand
tighten.
10. Reconnect battery negative lead.
11. Crank engine until fuel is drawn through the
system and starts.
INTERCOOLER
Service repair no - 19.42.15
Remove
1. Disconnect battery negative lead.
2. Release 2 clips securing fan cowl to radiator top
cover.
3. Remove 4 bolts securing radiator top cover,
remove top cover.
4. Remove nut, bolt and washers securing
intercooler side cover bracket to bonnet [hood]
platform.
5. Release bracket from side cover lug, position
bracket and power steering reservoir aside.
6. Position side cover away from intercooler.
7. Loosen 2 clips and disconnect top hose from
intercooler.
8. Loosen 2 clips and disconnect bottom hose from
intercooler.
