300Tdi Discovery
CHASSIS AND BODY
49
REPAIR
Refit
CAUTION: When refitting avoid trapping
electrical wiring.
29. Reverse removal procedure.
30. With assistance: Position dash panel and
connect dash harness multiplugs to fusebox and
main harness.
31. Reverse removal procedure. Ensure dash panel
upper bracket studs are located before the 4
lower brackets.
32. Reverse removal procedure. Disconnect
glovebox switch Lucars to ease fitting of relay
bracket.
WINDSCREEN GLASS
Service repair no - 76.81.01
Information
The following equipment is required:
•
Cutting wire and handles
•
Windscreen repair kit (see Technical
Bulletin).
See Electrical Trouble Shooting
Manual.Windscreen Glass Replacement.
•
Sealant applicator gun.
•
Suction cup lifters.
The following materials are included in the windscreen
repair kit:
•
Glass cleaning solvent - ’Betawipe’ Glass
activator (yellow cap).
•
Cotton buds.
•
Glass primer - ’Betaprime’(green cap).
•
Body primer - ’Betaprime’ paint/plastic
primer (red cap).
•
Betaseal Adhesive sealant.
NOTE: The adhesive sealant cures in 6 to 8
hours
CAUTION: Once existing sealant is cut, the
exposed surfaces oxidises in
approximately 90 minutes. The refit
procedure must be completed within this time
span to prevent the sealant oxidising, to effect a
satisfactory joint.
CAUTION: If the windscreen aperture body
flange shows signs of corrosion it must be
treated with anti corrosion primer and
repainted. Newly painted areas must then be left
for 8 hours or more before applying adhesive
sealant.
