300Tdi Discovery
AIR CONDITIONING
19
REPAIR
11. Remove 6 screws securing evaporator/blower
motor casing halves.
12. Remove 4 clips securing evaporator/blower
motor casing halves.
13. Separate evaporator/blower motor casing whilst
extracting the thermostat probe from evaporator
matrix.
14. Remove evaporator.
Refit
15. Position evaporator and align to casing.
16. Position casing halves together whilst inserting
thermostat probe into evaporator matrix.
NOTE: Ensure thermostat probe is
positioned correctly through casing.
17. Fit clips securing evaporator/blower motor
casing halves.
18. Fit and tighten screws securing
evaporator/blower motor casing halves.
19. Position expansion valve probe to evaporator
pipe and secure with clip.
20. Remove plugs from expansion valve and
evaporator pipe connections.
21. Lubricate NEW ’O’ ring and fit to evaporator
pipe.
22. Position expansion valve to evaporator pipe and
tighten union to
22 Nm .
CAUTION: Use 2 spanners when loosening
or tightening air conditioning pipe unions.
23. Remove backing paper from NEW foam
insulation.
24. Fit foam insulation to expansion valve and
expansion valve probe.
25. Position evaporator/blower motor lower casing
and secure with screws.
26. Position air conditioning pressure pipe ’P’ clip to
evaporator/ blower motor casing and secure with
screw.
27. Remove backing paper from NEW
foam,evaporator to alpine light duct, flange seal.
28. Fit foam seal to evaporator/blower motor casing
flange.
29. Fit evaporator/blower motor assembly harness.
See harness - evaporator/blower motor
assembly - rear; Refit
