Discovery I (LJ) V8-4.0L (1996)
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8.
Ensure the hose is not kinked or twisted. Install the hose and pinch the clamp (Figure 3).
9.
Remove the feed hose from the reservoir. Fit the 24.1 mm clap on the reservoir feed hose.
10.
Fit the hose on the reservoir and pinch the clamp (Figure 3).
11.
Remove upper fan shroud
12.
Remove serpentine belt
13.
Remove the 3 bolts securing the PAS pump pulley to the pump shaft.
14.
Remove PAS pump from bracket.
NOTE:
Observe position of hose relative to pump to ensure correct orientation with new clamp.
15.
Invert PAS pump and remove and discard existing worm drive clamp.
16.
Remove the feed hose from the pump and install the 24.1 mm ear clamp. (Figure 3)
17.
install hose and ensure hose is not kinked or twisted before crimping clamp.
18.
Install the PAS pump and PAS pump pulley.
19.
Apply Loctite(R) 272 to threads of the three pulley bolts and torque to 25 Nm (19 lbf. ft.)
20.
Install serpentine belt, fan shroud, upper radiator support bracket and PAS reservoir into the reservoir support bracket.
21.
Ensure hose is clear of serpentine drive belt and verify that all hoses are correctly routed.
22.
Remove plug from reservoir cap and tighten the reservoir clamp bolt.
