L322 Range Rover Service Procedures
STEERING
REPAIRS
57-23
29. Remove 2 bolts and nuts securing PAS rack,
remove rack, discard nuts and bolts.
30. Loosen track rod end locknuts.
31. Remove track rod end ball joints from PAS
rack. Note the number of threads for refit.
32. Remove and discard locking rings.
33. Remove locking nuts.
Refit
1. Fit locking nuts to track rods.
2. Fit locking rings to track rods, ensure taper
faces track rod end.
3. Fit track rod ends to track rods the number of
turns noted on removal.
4. Fit PAS rack, tighten new bolts and nuts to 100
Nm (74 lbf.ft), then tighten a further 90
°
.
5. Secure vacuum hose to PAS rack.
6. Clean fluid hoses and mating faces.
7. Using new sealing washers, fit PAS hoses and
tighten M16 banjo bolt to 40 Nm (30 lbf.ft) and
M14 banjo bolt to 36 Nm (26 lbf.ft).
8. Clean sub-frame and body mating faces.
9. With assistance, fit sub-frame assembly.
10. Using new bolts, tighten 6 bolts securing sub-
frame to body to 165 Nm (122 lbf.ft), then
tighten the two most rearward bolts a further 90
°
. Tighten bolts securing sub-frame to front
cross member to 132.5 Nm (97 lbf.ft).
11. Fit anti-roll bar heatshield and tighten fixings.
12. Lower engine onto mountings.
13. Tighten nuts securing engine brackets to
mountings to 100 Nm (74 lbf.ft).
14. Clean PAS hose connections.
15. Connect PAS hose to cooler.
16. Fit new 'O' ring to PAS hose union, connect
hose to pump and tighten nut to 25 Nm (18
lbf.ft).
17. Connect PAS hose to mounting and tighten nut
to 10 Nm (7 lbf.ft).
18. Connect multiplug to PAS rack pinion sensor.
19. Connect height sensor multiplugs.
20. Correctly position height sensor harness and
secure with cable ties.
21. Connect vacuum hoses to 'T' piece and fit
hoses to clips.
22. Ensure pinion timing marks are aligned and
connect column to PAS rack. Fit and tighten
clamp screw to 24 Nm (18 lbf.ft).
23. Fit differential oil seal.
Oil seal - differential housing.
24. Fit RH drive shaft seal.
25. Fit front propeller shaft.
DRIVESHAFTS, REPAIRS, Propeller
26. Fit air flow panel and tighten bolts to 45 Nm (33
lbf.ft).
27. Fit air intake plenum.
REPAIRS, Filter - fresh air intake.
28. Fit viscous coupling.
29. Connect battery earth lead.
30. Bleed PAS system.
assisted steering (PAS) system - bleed.
31. Check and adjust front wheel alignment.