LT230Q Transfer Box
TRANSFER BOX
DATA, TORQUE & TOOLS
1
DATA
High/low selector finger width
15.90 to 15.95 mm
. . . . . . . . . . . . . . . . . .
0.625 to 0.627 in
High/low selector fork finger width
7.37 to 7.47 mm
. . . . . . . . . . . . . . .
0.290 to 0.294 in
High/low selector shaft groove width
16.0 to 16.1 mm
. . . . . . . . . . . . .
0.63 to 0.64 in
High/low selector hub groove width
7.5 to 7.6 mm
. . . . . . . . . . . . . .
0.295 to 0.30 in
Differential lock selector finger width
15.90 to 15.95 mm
. . . . . . . . . . . . .
0.625 to 0.627 in
Differential lock selector shaft groove width
16.0 to 16.1 mm
. . . . . . .
0.63 to 0.64 in
Differential lock selector fork finger width
7.92 to 7.97 mm
. . . . . . . . .
0.311 to 0.313 in
Differential lock selector spring free length
84.58 mm
. . . . . . . .
3.33 in
Dog clutch selector fork groove width
8.05 to 8.20 mm
. . . . . . . . . . . .
0.32 to 0.33 in
Differential front and rear half carrier gears load
to turn:
Used gears
0.45 kg
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.0 lb
New gears
1.72 kg
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.8 lb
Thrust washer thicknesses available
1.05 to 1.45 mm
. . . . . . . . . . . . .
0.04 to 0.06 in
In increments of:
0.10 mm
. . . . . . . . . . . . . . . . . . . . . . . . . . .
0.004 in
Total load to turn - both sun gears fitted:
Used gears
0.90 kg
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.0 lb
New gears
3.44 kg
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6 lb
Low range gear to high range hub clearance
0.05 to 0.15 mm
. . . . . .
0.002 to 0.006 in
High range gear to high/low hub clearance
0.05 to 0.15 mm
. . . . . . . .
0.002 to 0.006 in
Mainshaft input gear bearing pre-load
0.05 mm
. . . . . . . . . . . .
0.002 in
Mainshaft input bearing shim thicknesses
available
3.15 to 4.00 mm
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0.12 to 0.16 in
In increments of:
0.05 mm
. . . . . . . . . . . . . . . . . . . . . . . . . . .
0.002 in
Differential bearing pre-load
0.05
. . . . . . . . . . . . . . . . . . .
0.002 in
Differential bearing shim thicknesses available
2.00 to 3.25 mm
. . . . .
0.08 to 0.13 in
In increments of:
0.05 mm
. . . . . . . . . . . . . . . . . . . . . . . . . . .
0.002 in
Intermediate gear bearing pre-load -
An increase on mainshaft input gear
initial torque to turn of
1.25 Nm
. . . . . . . . . . . . . . . . . . . . . . . .
10 lbf.in