LT230Q Transfer Box Overview
TRANSFER BOX
CONTENTS
Page
DESCRIPTION AND OPERATION
FRONT OUTPUT HOUSING COMPONENTS
3
.........................................................
DIFFERENTIAL COMPONENTS
5
..............................................................................
MAIN CASING COMPONENTS
7
...............................................................................
REAR OUTPUT HOUSING AND TRANSMISSION BRAKE COMPONENTS
9
..........
DESCRIPTION
11
.......................................................................................................
OPERATION
13
...........................................................................................................
OVERHAUL
TRANSFER BOX DISMANTLING
1
............................................................................
COMPONENT DISMANTLING
6
.................................................................................
High/low cross shaft housing
6
....................................................................................
Front output housing
7
.................................................................................................
Rear output housing
10
................................................................................................
Main casing
12
.............................................................................................................
Mainshaft input gear bearing housing
13
.....................................................................
Intermediate gears
13
..................................................................................................
Mainshaft input gear assembly
14
...............................................................................
Differential lock selector
14
..........................................................................................
Differential
15
...............................................................................................................
INSPECTING COMPONENTS
18
...............................................................................
Intermediate gears and shaft
18
..................................................................................
Mainshaft input gear
19
...............................................................................................
High/low cross shaft and housing
19
...........................................................................
Front output housing and differential lock selector
20
..................................................
Rear output housing
21
................................................................................................
Main casing
22
.............................................................................................................
Mainshaft input gear bearing housing
22
.....................................................................
High/low selector fork and shaft
23
..............................................................................
Differential
24
...............................................................................................................
COMPONENT ASSEMBLING
25
................................................................................
Differential
25
...............................................................................................................
Main casing
30
.............................................................................................................
Mainshaft input gear bearing housing
31
.....................................................................
Mainshaft input gear assembly
32
...............................................................................
Intermediate gears.
32
.................................................................................................
Rear output housing
33
................................................................................................
Front output housing
35
...............................................................................................
High/low cross shaft housing
37
..................................................................................
Differential lock selector
37
..........................................................................................
TRANSFER BOX ASSEMBLING
38
............................................................................
Mainshaft input gear bearing pre-load
38
....................................................................
Rear output housing
39
................................................................................................
Differential bearing pre-load
40
....................................................................................
Front output housing
41
...............................................................................................
Intermediate gears
44
..................................................................................................
Intermediate gear bearing pre-load
46
.........................................................................
Bottom cover
47
...........................................................................................................
High/low selector shaft detent
48
.................................................................................
Interlock solenoid - if fitted
48
......................................................................................
