landrover Workshop Repair Guides

Land Rover Workshop Manuals

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Page 10
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TRANSFER BOX

CONTENTS

Page

DESCRIPTION AND OPERATION

FRONT OUTPUT HOUSING COMPONENTS

3

.........................................................

DIFFERENTIAL COMPONENTS

5

..............................................................................

MAIN CASING COMPONENTS

7

...............................................................................

REAR OUTPUT HOUSING AND TRANSMISSION BRAKE COMPONENTS

9

..........

DESCRIPTION

11

.......................................................................................................

OPERATION

13

...........................................................................................................

OVERHAUL

TRANSFER BOX DISMANTLING

1

............................................................................

COMPONENT DISMANTLING

6

.................................................................................

High/low cross shaft housing

6

....................................................................................

Front output housing

7

.................................................................................................

Rear output housing

10

................................................................................................

Main casing

12

.............................................................................................................

Mainshaft input gear bearing housing

13

.....................................................................

Intermediate gears

13

..................................................................................................

Mainshaft input gear assembly

14

...............................................................................

Differential lock selector

14

..........................................................................................

Differential

15

...............................................................................................................

INSPECTING COMPONENTS

18

...............................................................................

Intermediate gears and shaft

18

..................................................................................

Mainshaft input gear

19

...............................................................................................

High/low cross shaft and housing

19

...........................................................................

Front output housing and differential lock selector

20

..................................................

Rear output housing

21

................................................................................................

Main casing

22

.............................................................................................................

Mainshaft input gear bearing housing

22

.....................................................................

High/low selector fork and shaft

23

..............................................................................

Differential

24

...............................................................................................................

COMPONENT ASSEMBLING

25

................................................................................

Differential

25

...............................................................................................................

Main casing

30

.............................................................................................................

Mainshaft input gear bearing housing

31

.....................................................................

Mainshaft input gear assembly

32

...............................................................................

Intermediate gears.

32

.................................................................................................

Rear output housing

33

................................................................................................

Front output housing

35

...............................................................................................

High/low cross shaft housing

37

..................................................................................

Differential lock selector

37

..........................................................................................

TRANSFER BOX ASSEMBLING

38

............................................................................

Mainshaft input gear bearing pre-load

38

....................................................................

Rear output housing

39

................................................................................................

Differential bearing pre-load

40

....................................................................................

Front output housing

41

...............................................................................................

Intermediate gears

44

..................................................................................................

Intermediate gear bearing pre-load

46

.........................................................................

Bottom cover

47

...........................................................................................................

High/low selector shaft detent

48

.................................................................................

Interlock solenoid - if fitted

48

......................................................................................

INTRODUCTION > Page 12

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