landrover Workshop Repair Guides

Land Rover Workshop Service and Repair Manuals

Front output housing and differential lock selector > < Intermediate gears and shaft
Page 46
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TRANSFER BOX

OVERHAUL

19

Mainshaft input gear

1. Check gear teeth for cracks, chipping and

uneven wear.

2. Check that cross drillings in shaft are clear.

Defender only

3. Check that ends of dog teeth are not

’rounded-off’ or chipped.

High/low cross shaft and housing

1. Check mating surfaces of cross shaft and

drilling in housing for wear.

2. Check core plug in housing for signs of

leakage or corrosion, apply Loctite 326 to
replacement plug.

3. Check high/low selector finger for wear.
4. Measure across widest portion of finger:

Finger width = 15.90 to 15.95 mm (0.625 to
0.627 in)

Front output housing and differential lock selector > < Intermediate gears and shaft