LT230 Transfer Box Overhaul: Front Output Housing (Page 84)
TRANSFER BOX
42
OVERHAUL
14. Compress selector spring and fit retaining clips
at each end of spring.
CAUTION: Ensure ends of spring are fully
seated in recess in clips.
15. Fit differential lock detent ball and spring.
16. Apply Loctite 290 to threads of detent plug.
17. Fit and tighten detent plug then unscrew 2 full
turns.
18. Ensure ’O’ ring is correctly located on
differential lock selector housing.
19. Fit differential lock selector assembly ensuring
that selector finger is located in recess in
differential lock selector shaft.
20. Apply Loctite 290 to threads of bolts.
21. Fit bolts and tighten to 25 Nm (18 lbf.ft).
22. Operate differential lock selector lever and
check that differential lock detent ball can be
felt to positively engage and disengage with
grooves in selector shaft; screw detent plug in
or out until setting is correct.
23. Early boxes: Fit locknut to differential lock
warning lamp switch.
24. Later boxes: Fit spacer to differential lock
warning lamp switch ensuring that counterbore
on spacer is towards top of switch.
25. Apply Hylomar PL32 sealant to threads of
differential lock warning lamp switch, fit and
tighten switch.
CAUTION: Do not allow sealant to contact
switch plunger and where switches are
fitted with a locknut, do not tighten
locknut or fit differential lock side cover until
switch has been adjusted.
Switches fitted with a spacer
26. Apply sealant, Part No. STC 3254 to mating
face of differential lock side cover, fit cover.
27. Apply Loctite 290 to threads of side cover
bolts, fit bolts and tighten to 25 Nm (18 lbf.ft).