Range Rover Classic

ZF
5
REPAIR
OIL SUMP GASKET
Service repair no - 44.24.05
1. Site vehicle on ramp. Disconnect battery
negative lead.
2. Drain gearbox oil. Remove oil level tube.
3. Remove six retaining plates and bolts.
4. Remove sump, discard gasket.
5. Inspect sump for damage. Replace if necessary.
6. Fit new gasket to sump.
7. Refit sump. Fit six retaining plates tighten screws
to
10Nm.
8. Reconnect oil filler level tube. Tighten to
70Nm.
Fit sump plug with new seal. Tighten to
10Nm.
9. Reconnect battery negative lead.
10. Add correct oil through filler/level tube.
See
LUBRICANTS, FLUIDS AND CAPACITIES,
Information, Recommended Lubricants and
Fluids
11. Ensure vehicle is on level ground with park
brake applied. Check oil level with engine at idle,
neutral selected after selecting each gear.
NOTE: If leak persists after fitting existing
oil pan - fit new oil pan.
KICKDOWN CABLE LEAK
Service repair no - 44.15.01
Remove
1. Site vehicle on ramp. Disconnect battery
negative lead.
2. Disconnect kickdown cable from engine.
3. Drain gearbox oil. Remove front exhaust
assembly and chassis cross member.
4. Remove oil level tube.
5. Remove six retaining plates and bolts.
6. Remove sump, discard gasket.
7. Loosen three bolts, remove oil screen.
8. Loosen thirteen remaining bolts, remove control
unit.
9. Locate selector cam, remove nipple, holding
kickdown cable from seat.