CLK 55 AMG C209 V8-5.5L M113 (2004): Engine, Cooling and Exhaust

Also for this vehicle: CLK 320 (208.365) V6-3.2L (112.940) (1999), CLK 320 (209.365) V6-3.2L (112.955) (2004), CLK 320 Cabriolet (208.465) V6-3.2L (112.940) (2000), CLK 350 (209.356) V6-3.5L (272.960) (2008), CLK 350 Cabriolet (209.456) V6-3.5L (272.960) (2006), CLK 430 (208.370) V8-4.3L (113.943) (1999), CLK 430 Cabriolet (208.470) V8-4.3L (113.943) (2000), CLK 500 (209.375) V8-5.0L (113.968) (2003), CLK 500 Cabriolet (209.475) V8-5.0L (113.968) (2006), CLK 55 AMG (208.374) V8-5.5L (113.984) (2001), CLK 55 AMG Cabriolet (208.474) V8-5.5L (113.984) (2002), CLK 55 AMG Cabriolet (209.476) V8-5.5L (113.987) (2006), CLK 550 (209.372) V8-5.5L (273.967) (2008), CLK 550 Cabriolet (209.472) V8-5.5L (273.967) (2007), CLK 63 AMG (209.377) V8-6.3L (156.982) (2008).

Diagnostics Maintenance Engine Transmission Brakes Electrical Steering & suspension Heating & A/C Body & interior

Choose Sections to see everything in a chapter, or a chapter title to start at its first page.

01Relays and Modules Relays and Modules: Sections
02Sensors and Switches Sensors and Switches: Sections
03Maintenance Maintenance: Sections
04Engine, Cooling and Exhaust Engine, Cooling and Exhaust: Sections
- Engine781 pages
  - Access Cover, Engine › Component Information › Service and Repair2
  - Actuators and Solenoids - Engine › Variable Valve Timing Solenoid › Component Information › Locations › Camshaft Intake Solenoid, Left2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…60
  - Compression Check › System Information14 pages
    Specifications › Pressure/Variation2 3 4 5 6 7
    System Diagnosis › AR01.00-P-1200B Testing Compression Pressure2 3 4 5 6 7
  - Camshaft, Lifters and Push Rods31 pages
    Camshaft Bearing › Component Information5 pages
    Specifications › Camshaft Bearing Cap Torque & Sequence2
    Service and Repair › AR05.20-P-7103AU Remove/Install Camshaft Bearing Cap2 3
    Camshaft Gear/Sprocket › Component Information › Specifications2
    Camshaft, Engine › Component Information15 pages
    Specifications › Position Sensor2 3 4 5 6 7 8
    Service and Repair › Procedures2 3 4 5 6 7
    Lifter / Lash Adjuster, Valve › Component Information › Service and Repair
    Rocker Arm Assembly › Component Information8 pages
    Specifications
    Service and Repair › AR05.20-P-2350AU Remove/Install Rocker Arm Shaft2 3 4 5
    Tools and Equipment › Special Tools2
  - Cylinder Block Assembly155 pages
    Connecting Rod Bearing › Component Information8 pages
    Specifications2
    Service and Repair › Procedures2 3 4 5 6
    Connecting Rod, Engine › Component Information20 pages
    Specifications › BA03.10-P-1000-01E Connecting Rods2 3 4 5 6 7 8 9 10 11 12 13 14
    Testing and Inspection › AR03.10-P-6111-01BV Inspect Conrod Bolts2
    Service and Repair › AR03.10-P-6111-02BV Tightening Conrod Bolts2 3 4
    Crankshaft Main Bearing › Component Information24 pages
    Specifications › BE03.20-P-1000-04E Inspection Data of Crankshaft Bearing Clearance2 3 4 5 6 7 8 9 10 11 12 13 14
    Service and Repair › AR03.20-P-4291-03AV Determine Crankshaft Bearing Axial Play2 3 4 5 6 7 8 9 10
    Crankshaft Seal Retainer › Component Information6 pages
    Specifications2
    Service and Repair › Procedures2 3 4
    Crankshaft, Engine › Component Information15 pages
    Specifications › BA03.20-P-1000-01D Crankshaft2 3 4 5 6 7 8 9 10 11
    Service and Repair › AR03.20-P-4351BV Remove/Install Crankshaft2 3 4
    Cylinder Liner › Component Information › Specifications2 3 4 5 6 7
    Engine Block Heater › Component Information › Specifications
    Harmonic Balancer - Crankshaft Pulley › Component Information9 pages
    Specifications › BE03.30-P-1000-02A Belt Pulley/Vibration Damper2 3
    Service and Repair › AR03.30-P-1600C Remove/Install Belt Pulley/Vibration Damper2 3 4
    Tools and Equipment › Electrical / Mechanical Repair2
    Piston, Engine › Component Information35 pages
    Technical Service Bulletins18 pages
    Customer Interest for Piston: › S-18_00-40A › Feb › 09 › Engine - Excessive Oil Comsumption2 3 4 5 6 7 8 9
    All Technical Service Bulletins for Piston: › S-18_00-40A › Feb › 09 › Engine - Excessive Oil Comsumption2 3 4 5 6 7 8 9
    Specifications › Connecting Rod2 3 4 5 6 7 8 9
    Service and Repair › Procedures2 3 4 5 6 7 8
    Piston Ring, Engine › Component Information30 pages
    Technical Service Bulletins18 pages
    Customer Interest for Piston Ring: › S-18_00-40A › Feb › 09 › Engine - Excessive Oil Comsumption2 3 4 5 6 7 8 9
    All Technical Service Bulletins for Piston Ring: › S-18_00-40A › Feb › 09 › Engine - Excessive Oil Comsumption2 3 4 5 6 7 8 9
    Specifications › BE03.10-P-1000-05B Inspection Data of Piston Rings2 3 4 5 6 7
    Service and Repair › Procedures2 3 4 5
  - Cylinder Head Assembly50 pages
    Valve Clearance › System Information › Specifications
    Rocker Arm Assembly › Component Information8 pages
    Specifications
    Service and Repair › AR05.20-P-2350AU Remove/Install Rocker Arm Shaft2 3 4 5
    Tools and Equipment › Special Tools2
    Valve Cover › Valve Cover Gasket › Component Information › Service and Repair
    Valve Guide › Component Information15 pages
    Specifications2 3 4
    Service and Repair › Procedures2 3 4 5 6 7 8 9 10 11
    Valve Seat › Component Information10 pages
    Specifications2 3 4 5 6
    Service and Repair › Procedures2 3 4
    Valve Spring › Component Information › Service and Repair2 3 4 5 6
    Valve, Intake/Exhaust › Component Information9 pages
    Specifications2 3 4 5
    Service and Repair › Procedures2 3 4
  - Drive Belts, Mounts, Brackets and Accessories40 pages
    Drive Belt › Component Information19 pages
    Technical Service Bulletins14 pages
    Customer Interest for Drive Belt: › P-83_55-87B › Nov › 07 › A/C - Compressor/Drive Belt Noise2 3 4 5 6 7
    All Technical Service Bulletins for Drive Belt: › P-83_55-87B › Nov › 07 › A/C - Compressor/Drive Belt Noise2 3 4 5 6 7
    Testing and Inspection › AP13.22-P-1351Z Inspect Poly-V-Belt For Wear and Damage2 3 4 5
    Drive Belt Tensioner › Component Information › Service and Repair2
    Engine Mount › Component Information19 pages
    Specifications2 3 4 5 6 7 8 9 10 11 12 13 14
    Service and Repair › AR22.10-P-1100PV Remove/Install Engine Mounts2 3 4 5
  - Engine Lubrication178 pages
    Engine Oil Pressure › Component Information › Specifications › Mechanical Specifications2 3
    Engine Oil Dip Stick - Dip Stick Tube › Component Information33 pages
    Technical Service Bulletins28 pages
    All Technical Service Bulletins for Engine Oil Dip Stick - Dip Stick Tube: › LI01-45_P-047548 › Aug › 09 › Engine - Oil Level Message General Information2 3 4 5 6 7 8 9 10 11 12 13 14
    Customer Interest for Engine Oil Dip Stick - Dip Stick Tube: › LI01-45_P-047548 › Aug › 09 › Engine - Oil Level Message General Information2 3 4 5 6 7 8 9 10 11 12 13 14
    Specifications › Crankcase Ventilation, Cylinder Head Cover2 3
    Tools and Equipment › Electrical / Mechanical Repair2
    Engine Oil Drain Plug › Component Information › Tools and Equipment › Oil Drain & Plug Wrench - AST Tool # H 27602
    Engine Oil › Component Information6 pages
    Specifications › Capacity Specifications2
    Service Precautions › Engine Oils2
    Tools and Equipment › Special Tools2
    Oil Cooler, Engine › Component Information › Specifications2 3
    Engine Oil Cooler Fan Motor Relay › Component Information › Locations2 3
    Oil Filter Housing › Component Information › Specifications2 3
    Oil Level Warning Indicator Control Module › Component Information › Technical Service Bulletins28 pages
    Customer Interest for Oil Level Warning Indicator Control Module: › LI01-45_P-047548 › Aug › 09 › Engine - Oil Level Message General Information2 3 4 5 6 7 8 9 10 11 12 13 14
    All Technical Service Bulletins for Oil Level Warning Indicator Control Module: › LI01-45_P-047548 › Aug › 09 › Engine - Oil Level Message General Information2 3 4 5 6 7 8 9 10 11 12 13 14
    Oil Level Sensor › Component Information51 pages
    Technical Service Bulletins34 pages
    Customer Interest for Oil Level Sensor:17 pages
    LI01-45_P-047548 › Aug › 09 › Engine - Oil Level Message General Information2 3 4 5 6 7 8 9 10 11 12 13 14
    P-18_40-39 › Jun › 08 › Engine Controls - Trans. Changes Modes While Driving
    P-18_40-29C › Feb › 07 › Engine - Oil Leaks Between Oil Level Sensor & Oil Pan2
    All Technical Service Bulletins for Oil Level Sensor:17 pages
    LI01-45_P-047548 › Aug › 09 › Engine - Oil Level Message General Information2 3 4 5 6 7 8 9 10 11 12 13 14
    P-18_40-39 › Jun › 08 › Engine Controls - Trans. Changes Modes While Driving
    P-18_40-29C › Feb › 07 › Engine - Oil Leaks Between Oil Level Sensor & Oil Pan2
    Specifications › Oil Pan2
    Locations › Oil Sensor (Oil Level, Temperature and Quality)2 3 4 5 6
    Service and Repair › AR18.40-P-5111A Remove/Install Oil Level Sensor2 3 4 5 6 7 8 9
    Oil Pan, Engine › Component Information32 pages
    Technical Service Bulletins7 pages
    Customer Interest: › P-18_40-29C › Feb › 07 › Engine - Oil Leaks Between Oil Level Sensor & Oil Pan2
    All Technical Service Bulletins: › P-18_40-29C › Feb › 07 › Engine - Oil Leaks Between Oil Level Sensor & Oil Pan2
    All Other Service Bulletins for Oil Pan: › P-68_20-33C › Feb › 08 › Interior - Front Center Arm Rest Loose/Falls OFF2 3
    All Other Service Bulletins for Oil Pan: › P-68_20-33C › Feb › 08 › Interior - Front Center Arm Rest Loose/Falls OFF
    Specifications › Engine Mounts, Engine Supports2 3 4 5 6 7
    Diagrams › Exploded Views2 3 4
    Service Precautions › AH01.45-P-0001-01R Notes on Application of Sealant to Oil Pan2 3
    Service and Repair › Procedures2 3 4 5 6 7 8 9
    Tools and Equipment › Special Tools2
    Oil Pressure Sensor › Component Information › Technical Service Bulletins2 pages
    Customer Interest for Oil Pressure Sensor: › P-18_40-39 › Jun › 08 › Engine Controls - Trans. Changes Modes While Driving
    All Technical Service Bulletins for Oil Pressure Sensor: › P-18_40-39 › Jun › 08 › Engine Controls - Trans. Changes Modes While Driving
    Oil Pump, Engine4 pages
    Engine Oil Pressure › Component Information › Specifications › Mechanical Specifications2 3
    Oil Pressure Regulator Valve › Component Information › Service and Repair
    Oil Spray Jet › Component Information › Service and Repair
    Oil Temperature Sensor/Switch, Engine › Component Information › Locations › Oil Level Switch2 3 4 5 6 7
  - Intake Manifold › Component Information6 pages
    Specifications › Electronic Accelerator2
    Description and Operation › Intake Manifold Task2 3 4
  - Relays and Modules - Engine33 pages
    Engine Oil Cooler Fan Motor Relay › Component Information › Locations2 3
    Oil Level Warning Indicator Control Module › Component Information › Technical Service Bulletins30 pages
    Customer Interest: › LI01-45_P-047548 › Aug › 09 › Engine - Oil Level Message General Information2 3 4 5 6 7 8 9 10 11 12 13 14
    All Technical Service Bulletins: › LI01-45_P-047548 › Aug › 09 › Engine - Oil Level Message General Information2 3 4 5 6 7 8 9 10 11 12 13 14
    All Other Service Bulletins for Oil Level Warning Indicator Control Module: › P-80_20-41 › Aug › 06 › Body - Fuel Filler Flap Cannot Be Opened2
    All Other Service Bulletins for Oil Level Warning Indicator Control Module: › P-80_20-41 › Aug › 06 › Body - Fuel Filler Flap Cannot Be Opened
  - Seals and Gaskets, Engine21 pages
    Crankshaft Main Bearing Seal › Component Information4 pages
    Specifications
    Service and Repair › AR03.20-P-3063B Replace Rear Crankshaft Radial Seal2 3
    Cylinder Head Gasket › Component Information › Service and Repair › AH01.30-P-1000-04V Notes on Application of Sealant to Cylinder Head Gasket2 3
    Front Crankshaft Seal › Component Information › Service and Repair › AR03.20-P-3000BA Replace Front Crankshaft Radial Seal2 3 4 5 6
    Valve Cover Gasket › Component Information › Service and Repair
    Valve Guide Seal › Component Information › Service and Repair › AR05.30-P-3500BA Remove/Install Valve Springs and/or Valve Stem Seals2 3 4 5 6 7
  - Sensors and Switches - Engine61 pages
    Oil Level Sensor › Component Information52 pages
    Technical Service Bulletins35 pages
    All Technical Service Bulletins:17 pages
    LI01-45_P-047548 › Aug › 09 › Engine - Oil Level Message General Information2 3 4 5 6 7 8 9 10 11 12 13 14
    P-18_40-39 › Jun › 08 › Engine Controls - Trans. Changes Modes While Driving
    P-18_40-29C › Feb › 07 › Engine - Oil Leaks Between Oil Level Sensor & Oil Pan2
    Customer Interest:17 pages
    LI01-45_P-047548 › Aug › 09 › Engine - Oil Level Message General Information2 3 4 5 6 7 8 9 10 11 12 13 14
    P-18_40-39 › Jun › 08 › Engine Controls - Trans. Changes Modes While Driving
    P-18_40-29C › Feb › 07 › Engine - Oil Leaks Between Oil Level Sensor & Oil Pan2
    All Other Service Bulletins for Oil Level Sensor: › P-42_45-88 › Jan › 08 › ABS/TCS - Cruise Control Message Displayed/DTR Lamp ON
    All Other Service Bulletins for Oil Level Sensor: › P-42_45-88 › Jan › 08 › ABS/TCS - Cruise Control Message Displayed/DTR Lamp ON
    Specifications › Oil Pan2
    Locations › Oil Sensor (Oil Level, Temperature and Quality)2 3 4 5 6
    Service and Repair › AR18.40-P-5111A Remove/Install Oil Level Sensor2 3 4 5 6 7 8 9
    Oil Pressure Sensor › Component Information › Technical Service Bulletins2 pages
    Customer Interest for Oil Pressure Sensor: › P-18_40-39 › Jun › 08 › Engine Controls - Trans. Changes Modes While Driving
    All Technical Service Bulletins for Oil Pressure Sensor: › P-18_40-39 › Jun › 08 › Engine Controls - Trans. Changes Modes While Driving
    Oil Temperature Sensor/Switch, Engine › Component Information › Locations › Oil Level Switch2 3 4 5 6 7
  - Timing Components91 pages
    Camshaft Gear/Sprocket › Component Information › Specifications2
    Timing Chain › Component Information13 pages
    Service Precautions
    Service and Repair › Procedures2 3 4 5 6 7 8 9 10 11 12
    Timing Chain Guide › Component Information › Service and Repair
    Timing Chain Tensioner › Component Information5 pages
    Specifications
    Service and Repair › AR05.10-P-7800AC Remove/Install Chain Tensioner2 3 4
    Timing Component Alignment Marks › Component Information › Locations2
    Timing Cover › Component Information8 pages
    Specifications › Timing Case Cover Bolts2
    Service and Repair › Procedures2 3 4 5 6
    Variable Valve Timing › Variable Valve Timing Solenoid › Component Information › Locations › Camshaft Intake Solenoid, Left2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…60
  - Tune-up and Engine Performance Checks36 pages
    Fuel Pressure › System Information › Specifications
    Air Cleaner Housing › Air Cleaner Fresh Air Duct/Hose › Component Information › Service and Repair2
    Fuel Filter › Component Information5 pages
    Technical Service Bulletins › Fuel System - Fuel Pump/Filter Module Replacement
    Locations › With VIN## Up to 0543992
    Service and Repair › AP47.20-P-0780PV Remove/Install Fuel Filter2
    Firing Order › Component Information › Specifications › Firing Order2 3
    Spark Plug › Component Information10 pages
    Specifications › Spark Plug Chart2
    Service and Repair › Procedures2 3 4 5 6
    Tools and Equipment › Spark Plug Pliers - AST Tool # H 18492
    Compression Check › System Information14 pages
    Specifications › Pressure/Variation2 3 4 5 6 7
    System Diagnosis › AR01.00-P-1200B Testing Compression Pressure2 3 4 5 6 7
    Valve Clearance › System Information › Specifications
  - Water Pump › Component Information › Specifications › BA20.10-P-1000-01C Coolant Pump, Coolant Thermostat2 3
- Cooling System125 pages
  - Auxiliary Water Pump › Component Information10 pages
    Description and Operation
    Service and Repair › AR83.25-P-1170Q Remove/Install/Replace Coolant Circulation Pump2 3 4 5 6
    Tools and Equipment › Special Tools2 3
  - Coolant › Component Information39 pages
    Technical Service Bulletins6 pages
    All Technical Service Bulletins for Coolant: › 2005090016 › Oct › 05 › Campaign - Coolant Strength Inspection2 3
    Recalls for Coolant: › 2005090016 › Oct › 05 › Campaign - Coolant Strength Inspection2 3
    Specifications › Mechanical Specifications2 3 4 5 6 7 8
    Service Precautions › AH20.00-N-2080-01A Notes on Coolant2
    Description and Operation › AH20.00-P-1141-01V Notes on Coolant Level2 3 4 5 6 7 8 9
    Service and Repair › Procedures2 3 4 5 6 7 8 9 10 11 12 13 14
  - Coolant Level Sensor › Component Information › Locations2 3 4
  - Radiator Cooling Fan22 pages
    Radiator Cooling Fan Control Module Relay › Component Information › Locations2 3
    Radiator Cooling Fan Motor › Component Information › Technical Service Bulletins18 pages
    Customer Interest: › P-20_40-26A › Oct › 04 › Engine Controls - Cooling Fan Runs Continuously2 3
    Recalls: › 2003110006 › Apr › 04 › Campaign - Engine Cooling Fan Malfunction2 3
    All Technical Service Bulletins for Radiator Cooling Fan Motor:6 pages
    P-20_40-26A › Oct › 04 › Engine Controls - Cooling Fan Runs Continuously2 3
    2003110006 › Apr › 04 › Campaign - Engine Cooling Fan Malfunction2 3
    All Other Service Bulletins for Radiator Cooling Fan Motor: › P-20_40-26A › Oct › 04 › Engine Controls - Cooling Fan Runs Continuously2 3
    All Other Service Bulletins for Radiator Cooling Fan Motor: › 2003110006 › Apr › 04 › Campaign - Engine Cooling Fan Malfunction2 3
    Fan Clutch › Component Information › Tools and Equipment
  - Engine - Coolant Temperature Sensor/Switch5 pages
    Coolant Temperature Sensor / Switch HVAC › Component Information › Locations2 3
    Multi-Function Thermal Sensor / Switch › Component Information › Locations2
  - Fan Shroud › Component Information › Specifications2
  - Heater Core › Component Information › Description and Operation2 3
  - Lamps and Indicators - Cooling System › Temperature Gauge › Component Information › Testing and Inspection
  - Radiator › Component Information4 pages
    Specifications › Radiator, Coolant Hoses2
    Tools and Equipment › Special Tools2
  - Radiator Cap › Component Information14 pages
    Specifications › BE20.30-P-1000-01A Test Values For Cooling System Cap2 3 4 5 6 7
    Testing and Inspection › AR20.30-P-4300FV Test Cooling System Cap2 3 4 5 6 7
  - Relays and Modules - Cooling System › Radiator Cooling Fan Control Module Relay › Component Information › Locations2 3
  - Sensors and Switches - Cooling System9 pages
    Coolant Level Sensor › Component Information › Locations2 3 4
    Engine - Coolant Temperature Sensor/Switch5 pages
    Coolant Temperature Sensor / Switch HVAC › Component Information › Locations2 3
    Multi-Function Thermal Sensor / Switch › Component Information › Locations2
  - Temperature Gauge › Component Information › Testing and Inspection
  - Thermostat, Engine Cooling › Component Information › Specifications2 3 4
  - Thermostat Housing, Engine Cooling › Component Information › Specifications
  - Water Pump › Component Information › Specifications › BA20.10-P-1000-01C Coolant Pump, Coolant Thermostat2 3
- Exhaust System65 pages
  - Catalytic Converter › Component Information54 pages
    Component Information › Technical Service Bulletins13 pages
    Customer Interest: › P-82_30-399 › Oct › 04 › Windshield - Blistering Near Rain/Light Sensor2 3
    All Technical Service Bulletins for Ambient Light Sensor: › P-82_30-399 › Oct › 04 › Windshield - Blistering Near Rain/Light Sensor2 3
    All Other Service Bulletins for Ambient Light Sensor: › 2008010001A › Feb › 08 › Campaign - Catalytic Converter Inpection/Replacement2 3 4 5 6 7
    Technical Service Bulletins14 pages
    Recalls: › 2008010001A › Feb › 08 › Campaign - Catalytic Converter Inpection/Replacement2 3 4 5 6 7
    All Other Service Bulletins for Catalytic Converter: › P-82_30-399 › Oct › 04 › Recalls for Catalytic Converter: › 2008010001A › Feb › 08 › Campaign - Catalytic Converter Inpection/Replacement2 3 4 5 6 7
    Service Precautions › Component Information › Locations › Hot Film MAF Sensor2 3 4 5 6 7 8 9 10 11 12 13 14 15
    Description and Operation4 pages
    Component Information › Locations2
    Component Information › Service and Repair2
    Component Information › Locations
    Service and Repair › Component Information › Locations › Component Locations2 3 4 5 6 7 8
  - Exhaust Manifold › Component Information5 pages
    Specifications
    Service and Repair › Procedures2 3 4
  - Exhaust Pipe › Component Information › Technical Service Bulletins › Exhaust System - Exhaust Pipe Chrome Tip Care2
  - Muffler › Component Information › Service and Repair › AR49.10-P-4951AC Replace Rear Muffler2 3 4
05Powertrain Management Powertrain Management: Sections
06Transmission and Drivetrain Transmission and Drivetrain: Sections
07Brakes and Traction Control Brakes and Traction Control: Sections
08Starting and Charging Starting and Charging: Sections
09Power and Ground Distribution Power and Ground Distribution: Sections
10Steering and Suspension Steering and Suspension: Sections
11Heating and Air Conditioning Heating and Air Conditioning: Sections
12Restraint Systems Restraint Systems: Sections
13Accessories and Optional Equipment Accessories and Optional Equipment: Sections
14Body and Frame Body and Frame: Sections
15Cruise Control Cruise Control: Sections
16Instrument Panel, Gauges and Warning Indicators Instrument Panel, Gauges and Warning Indicators: Sections
17Lighting and Horns Lighting and Horns: Sections
18Windows and Glass Windows and Glass: Sections
19Wiper and Washer Systems Wiper and Washer Systems: Sections