Monterey V6-4.2L VIN 2 (2004): Powertrain Management

Also for this vehicle: Freestar Factory Service Manual (2007) (Ford).

Diagnostics Maintenance Engine Transmission Brakes Electrical Steering & suspension Heating & A/C Body & interior

Choose Sections to see everything in a chapter, or a chapter title to start at its first page.

01Diagnostic Trouble Codes (DTC)Diagnostic Trouble Codes (DTC): Sections
02Relays and Modules Relays and Modules: Sections
03Sensors and Switches Sensors and Switches: Sections
04Maintenance Maintenance: Sections
05Engine, Cooling and Exhaust Engine, Cooling and Exhaust: Sections
06Powertrain Management Powertrain Management: Sections
- Relays and Modules - Powertrain Management61 pages
  - Relays and Modules - Computers and Control Systems46 pages
    Electronic Throttle Control Module › Component Information › Description and Operation2 3 4 5
    Engine Control Module › Component Information37 pages
    Technical Service Bulletins32 pages
    All Technical Service Bulletins for Engine Control Module:16 pages
    10-3-3 › Mar › 10 › Engine Controls - Engine Knock/Ping/MIL/Misfire DTC's2 3 4 5 6
    06-14-10 › Jul › 06 › Engine Controls, A/T - Various Driveability Issues/DTC's2 3 4 5 6 7
    04-24-14 › Dec › 04 › Engine Controls - General PCM Programming Procedures2 3
    Customer Interest:13 pages
    10-3-3 › Mar › 10 › Engine Controls - Engine Knock/Ping/MIL/Misfire DTC's2 3 4 5 6
    06-14-10 › Jul › 06 › Engine Controls, A/T - Various Driveability Issues/DTC's2 3 4 5 6 7
    All Other Service Bulletins for Engine Control Module: › 04-24-14 › Dec › 04 › Engine Controls - General PCM Programming Procedures2 3
    Diagrams › Connector Views2
    Service and Repair › Powertrain Control Module (PCM) Reset2 3
    Main Relay (Computer/Fuel System) › Component Information › Locations2 3 4
  - Relays and Modules - Emission Control Systems › EGR Control Module › Component Information › Locations2
  - Relays and Modules - Fuel Delivery and Air Induction13 pages
    Fuel Pump Control Unit › Component Information › Locations2 3
    Fuel Pump Relay › Component Information › Locations2 3 4
    Main Relay (Computer/Fuel System) › Component Information › Locations2 3 4
    Variable Induction Control Module › Component Information › Locations2
- Sensors and Switches - Powertrain Management100 pages
  - Sensors and Switches - Computers and Control Systems66 pages
    Accelerator Pedal Position Sensor › Component Information › Description and Operation
    Air Flow Meter/Sensor › Component Information › Technical Service Bulletins › Engine Controls - MAF Sensor Diagnostic Service Tip2 3 4
    Brake Pressure Switch › Component Information › Technical Service Bulletins9 pages
    All Technical Service Bulletins: › 07-14-10 › Jul › 07 › ABS/TCS - ABS/TCS Indicators ON/ABS Activates/DTC C12882 3
    Customer Interest: › 07-14-10 › Jul › 07 › ABS/TCS - ABS/TCS Indicators ON/ABS Activates/DTC C12882 3
    All Other Service Bulletins for Brake Pressure Switch: › 04-12-5 › Jun › 04 › ABS - Module Replacement Service Tip2 3
    All Other Service Bulletins for Brake Pressure Switch: › 04-12-5 › Jun › 04 › ABS - Module Replacement Service Tip
    Camshaft Position Sensor › Component Information › Locations2 3 4 5 6 7
    Clutch Switch, ECM › Component Information › Description and Operation
    Crankshaft Position Sensor › Component Information › Locations2 3 4
    Engine Temperature Sensor › Component Information › Locations2 3 4
    Fuel Level Sensor › Component Information › Description and Operation
    Fuel Pressure Sensor › Component Information › Service Precautions2
    Intake Air Temperature Sensor › Component Information › Description and Operation › Intake Air Temperature Sensor2 3
    Knock Sensor › Component Information › Description and Operation
    Manifold Pressure/Vacuum Sensor › Component Information › Description and Operation
    Oil Temperature Sensor For ECM › Component Information › Description and Operation
    Oxygen Sensor › Component Information10 pages
    Locations › Component Locations2 3 4 5 6
    Diagrams › Heated Oxygen Sensor (HO2S) #222 3 4
    Power Steering Pressure Switch › Component Information4 pages
    Locations2
    Description and Operation › Power Steering Pressure Switch2
    Pressure Feedback Exhaust Sensor, EGR › Component Information › Description and Operation › Differential Pressure Feedback EGR System2
    Throttle Full Open Switch › Component Information › Description and Operation
    Throttle Position Sensor › Component Information › Locations2 3 4
    Transmission Position Switch/Sensor, A/T › Component Information › Locations2 3 4
    Vehicle Speed Sensor › Component Information › Description and Operation › Output Shaft Speed Sensor2
  - Sensors and Switches - Emission Control Systems3 pages
    Evaporative Vapor Pressure Sensor › Component Information › Description and Operation
    Pressure Feedback Exhaust Sensor, EGR › Component Information › Description and Operation › Differential Pressure Feedback EGR System2
  - Sensors and Switches - Fuel Delivery and Air Induction17 pages
    Accelerator Pedal Position Sensor › Component Information › Description and Operation
    Air Flow Meter/Sensor › Component Information › Technical Service Bulletins › Engine Controls - MAF Sensor Diagnostic Service Tip2 3 4
    Fuel Pressure Sensor/Switch › Component Information4 pages
    Locations2
    Description and Operation › Gasoline Fuel System2
    Fuel Temperature Sensor › Component Information › Service Precautions2 3
    Throttle Full Open Switch › Component Information › Description and Operation
    Throttle Position Sensor › Component Information › Locations2 3 4
  - Sensors and Switches - Ignition System14 pages
    Camshaft Position Sensor › Component Information › Locations2 3 4 5 6 7
    Crankshaft Position Sensor › Component Information › Locations2 3 4
    Ignition Switch › Ignition Switch Lock Cylinder › Component Information › Service and Repair2
    Knock Sensor › Component Information › Description and Operation
- Tune-up and Engine Performance Checks36 pages
  - Fuel Pressure › Fuel Pressure Test Port › Component Information › Description and Operation › Gasoline Fuel System2
  - Idle Speed › System Information › Specifications
  - Air Cleaner Housing › Component Information › Service and Repair2
  - Fuel Filter › Fuel Pressure Release › System Information › Service Precautions2 3 4
  - Firing Order › Component Information › Specifications2 3
  - Ignition Timing › Number One Cylinder › Component Information › Locations
  - Ignition Cable › Component Information › Service Precautions2 3 4
  - Spark Plug › Component Information16 pages
    Technical Service Bulletins14 pages
    All Technical Service Bulletins: › 10-3-3 › Mar › 10 › Engine Controls - Engine Knock/Ping/MIL/Misfire DTC's2 3 4 5 6
    Customer Interest: › 10-3-3 › Mar › 10 › Engine Controls - Engine Knock/Ping/MIL/Misfire DTC's2 3 4 5 6
    All Other Service Bulletins for Spark Plug: › 05-16-11 › Aug › 05 › Restraints - Seat Belts Slow to Retract2
    All Other Service Bulletins for Spark Plug: › 05-16-11 › Aug › 05 › Restraints - Seat Belts Slow to Retract
    Specifications › Gap2
  - Compression Check › System Information › Specifications2 3
- Computers and Control Systems253 pages
  - Accelerator Pedal Position Sensor › Component Information › Description and Operation
  - Air Flow Meter/Sensor › Component Information › Technical Service Bulletins › Engine Controls - MAF Sensor Diagnostic Service Tip2 3 4
  - Intake Air Temperature Sensor › Component Information › Description and Operation › Intake Air Temperature Sensor2 3
  - Brake Signal › Brake Pressure Switch › Component Information › Technical Service Bulletins6 pages
    All Technical Service Bulletins for Brake Pressure Switch: › 07-14-10 › Jul › 07 › ABS/TCS - ABS/TCS Indicators ON/ABS Activates/DTC C12882 3
    Customer Interest for Brake Pressure Switch: › 07-14-10 › Jul › 07 › ABS/TCS - ABS/TCS Indicators ON/ABS Activates/DTC C12882 3
  - Camshaft Position Sensor › Component Information › Locations2 3 4 5 6 7
  - Clutch Switch, ECM › Component Information › Description and Operation
  - Computers and Control Circuit Diode › Component Information › Diagrams
  - Crankshaft Position Sensor › Component Information › Locations2 3 4
  - Data Link Connector › Component Information26 pages
    Locations
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…25
  - Electronic Throttle Control Module › Component Information › Description and Operation2 3 4 5
  - Engine Control Module › Component Information37 pages
    Technical Service Bulletins32 pages
    All Technical Service Bulletins for Engine Control Module:16 pages
    10-3-3 › Mar › 10 › Engine Controls - Engine Knock/Ping/MIL/Misfire DTC's2 3 4 5 6
    06-14-10 › Jul › 06 › Engine Controls, A/T - Various Driveability Issues/DTC's2 3 4 5 6 7
    04-24-14 › Dec › 04 › Engine Controls - General PCM Programming Procedures2 3
    Customer Interest:13 pages
    10-3-3 › Mar › 10 › Engine Controls - Engine Knock/Ping/MIL/Misfire DTC's2 3 4 5 6
    06-14-10 › Jul › 06 › Engine Controls, A/T - Various Driveability Issues/DTC's2 3 4 5 6 7
    All Other Service Bulletins for Engine Control Module: › 04-24-14 › Dec › 04 › Engine Controls - General PCM Programming Procedures2 3
    Diagrams › Connector Views2
    Service and Repair › Powertrain Control Module (PCM) Reset2 3
  - Engine Temperature Sensor › Component Information › Locations2 3 4
  - Fuel Level Sensor › Component Information › Description and Operation
  - Fuel Pressure Sensor › Component Information › Service Precautions2
  - Fuel Pump Signal › Component Information › Description and Operation
  - Idle Speed/Throttle Actuator - Electronic › Component Information › Diagrams2 3
  - Knock Sensor › Component Information › Description and Operation
  - Main Relay (Computer/Fuel System) › Component Information › Locations2 3 4
  - Malfunction Indicator Lamp › Component Information › Description and Operation
  - Manifold Pressure/Vacuum Sensor › Component Information › Description and Operation
  - Oil Temperature Sensor For ECM › Component Information › Description and Operation
  - Oxygen Sensor › Component Information10 pages
    Locations › Component Locations2 3 4 5 6
    Diagrams › Heated Oxygen Sensor (HO2S) #222 3 4
  - Power Steering Pressure Switch › Component Information4 pages
    Locations2
    Description and Operation › Power Steering Pressure Switch2
  - Pressure Feedback Exhaust Sensor, EGR › Component Information › Description and Operation › Differential Pressure Feedback EGR System2
  - Relays and Modules - Computers and Control Systems46 pages
    Electronic Throttle Control Module › Component Information › Description and Operation2 3 4 5
    Engine Control Module › Component Information37 pages
    Technical Service Bulletins32 pages
    All Technical Service Bulletins for Engine Control Module:16 pages
    10-3-3 › Mar › 10 › Engine Controls - Engine Knock/Ping/MIL/Misfire DTC's2 3 4 5 6
    06-14-10 › Jul › 06 › Engine Controls, A/T - Various Driveability Issues/DTC's2 3 4 5 6 7
    04-24-14 › Dec › 04 › Engine Controls - General PCM Programming Procedures2 3
    Customer Interest:13 pages
    10-3-3 › Mar › 10 › Engine Controls - Engine Knock/Ping/MIL/Misfire DTC's2 3 4 5 6
    06-14-10 › Jul › 06 › Engine Controls, A/T - Various Driveability Issues/DTC's2 3 4 5 6 7
    All Other Service Bulletins for Engine Control Module: › 04-24-14 › Dec › 04 › Engine Controls - General PCM Programming Procedures2 3
    Diagrams › Connector Views2
    Service and Repair › Powertrain Control Module (PCM) Reset2 3
    Main Relay (Computer/Fuel System) › Component Information › Locations2 3 4
  - Sensors and Switches - Computers and Control Systems64 pages
    Accelerator Pedal Position Sensor › Component Information › Description and Operation
    Air Flow Meter/Sensor › Component Information › Technical Service Bulletins › Engine Controls - MAF Sensor Diagnostic Service Tip2 3 4
    Brake Pressure Switch › Component Information › Technical Service Bulletins7 pages
    All Technical Service Bulletins: › 07-14-10 › Jul › 07 › ABS/TCS - ABS/TCS Indicators ON/ABS Activates/DTC C12882 3
    Customer Interest: › 07-14-10 › Jul › 07 › ABS/TCS - ABS/TCS Indicators ON/ABS Activates/DTC C12882 3
    All Other Service Bulletins for Brake Pressure Switch: › 04-17-10 › Sep › 04 › A/T - 4F50N No 1-2 Upshift/DTC P0732 Set
    All Other Service Bulletins for Brake Pressure Switch: › 04-17-10 › Sep › 04 › A/T - 4F50N No 1-2 Upshift/DTC P0732 Set
    Camshaft Position Sensor › Component Information › Locations2 3 4 5 6 7
    Clutch Switch, ECM › Component Information › Description and Operation
    Crankshaft Position Sensor › Component Information › Locations2 3 4
    Engine Temperature Sensor › Component Information › Locations2 3 4
    Fuel Level Sensor › Component Information › Description and Operation
    Fuel Pressure Sensor › Component Information › Service Precautions2
    Intake Air Temperature Sensor › Component Information › Description and Operation › Intake Air Temperature Sensor2 3
    Knock Sensor › Component Information › Description and Operation
    Manifold Pressure/Vacuum Sensor › Component Information › Description and Operation
    Oil Temperature Sensor For ECM › Component Information › Description and Operation
    Oxygen Sensor › Component Information10 pages
    Locations › Component Locations2 3 4 5 6
    Diagrams › Heated Oxygen Sensor (HO2S) #222 3 4
    Power Steering Pressure Switch › Component Information4 pages
    Locations2
    Description and Operation › Power Steering Pressure Switch2
    Pressure Feedback Exhaust Sensor, EGR › Component Information › Description and Operation › Differential Pressure Feedback EGR System2
    Throttle Full Open Switch › Component Information › Description and Operation
    Throttle Position Sensor › Component Information › Locations2 3 4
    Transmission Position Switch/Sensor, A/T › Component Information › Locations2 3 4
    Vehicle Speed Sensor › Component Information › Description and Operation › Output Shaft Speed Sensor2
  - Throttle Full Open Switch › Component Information › Description and Operation
  - Throttle Position Sensor › Component Information › Locations2 3 4
  - Transmission Position Switch/Sensor, A/T › Component Information › Locations2 3 4
  - Variable Valve Timing Actuator › Component Information › Description and Operation2
  - Vehicle Speed Sensor › Component Information › Description and Operation › Output Shaft Speed Sensor2
- Emission Control Systems41 pages
- Fuel Delivery and Air Induction149 pages
  - Fuel Pressure › Fuel Pressure Test Port › Component Information › Description and Operation › Gasoline Fuel System2
  - Fuel Pressure Release › System Information › Service Precautions2 3 4
  - Idle Speed › System Information › Specifications
  - Accelerator Pedal › Component Information29 pages
    Locations › Adjustable Pedal Switch2
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…25
    Testing and Inspection › Initial Inspection and Diagnostic Overview2
  - Accelerator Pedal Position Sensor › Component Information › Description and Operation
  - Air Cleaner Housing › Component Information › Service and Repair2
  - Air Flow Meter/Sensor › Component Information › Technical Service Bulletins › Engine Controls - MAF Sensor Diagnostic Service Tip2 3 4
  - Fuel › Component Information › Specifications
  - Fuel Filler Cap › Component Information › Description and Operation
  - Fuel Filler Cap Warning Indicator › Component Information › Description and Operation
  - Fuel Filter › Fuel Pressure Release › System Information › Service Precautions2 3 4
  - Fuel Injector › Fuel Injector Wiring Harness › Component Information › Service Precautions2 3
  - Fuel Line Coupler › Component Information › Description and Operation
  - Fuel Pressure Regulator › Component Information › Description and Operation › Gasoline Fuel System2
  - Fuel Pressure Sensor/Switch › Component Information4 pages
    Locations2
    Description and Operation › Gasoline Fuel System2
  - Fuel Pressure Test Port › Component Information › Description and Operation › Gasoline Fuel System2
  - Fuel Pressure Pulsation Damper › Component Information › Description and Operation
  - Fuel Pump10 pages
    Fuel Pressure › Fuel Pressure Test Port › Component Information › Description and Operation › Gasoline Fuel System2
    Fuel Pump Ballast Resistor › Component Information › Diagrams
    Fuel Pump Control Unit › Component Information › Locations2 3
    Fuel Pump Relay › Component Information › Locations2 3 4
  - Fuel Rail › Component Information › Service Precautions › Technician Safety Information2
  - Fuel Shut-off Solenoid › Component Information › Description and Operation
  - Fuel Tank6 pages
    Fuel Filler Hose › Component Information › Service Precautions › Technician Safety Information2
    Fuel Gauge Sender › Component Information › Description and Operation2 3 4
  - Fuel Tank Unit › Component Information › Diagrams
  - Fuel Temperature Sensor › Component Information › Service Precautions2 3
  - Idle Speed/Throttle Actuator - Electronic › Component Information › Diagrams2 3
  - Inertia Fuel Shutoff Switch › Component Information5 pages
    Locations2 3
    Description and Operation › Gasoline Fuel System2
  - Main Relay (Computer/Fuel System) › Component Information › Locations2 3 4
  - Relays and Modules - Fuel Delivery and Air Induction13 pages
    Fuel Pump Control Unit › Component Information › Locations2 3
    Fuel Pump Relay › Component Information › Locations2 3 4
    Main Relay (Computer/Fuel System) › Component Information › Locations2 3 4
    Variable Induction Control Module › Component Information › Locations2
  - Sensors and Switches - Fuel Delivery and Air Induction22 pages
    Accelerator Pedal Position Sensor › Component Information › Description and Operation
    Air Flow Meter/Sensor › Component Information › Technical Service Bulletins › Engine Controls - MAF Sensor Diagnostic Service Tip2 3 4
    Fuel Pressure Sensor/Switch › Component Information4 pages
    Locations2
    Description and Operation › Gasoline Fuel System2
    Fuel Temperature Sensor › Component Information › Service Precautions2 3
    Inertia Fuel Shutoff Switch › Component Information5 pages
    Locations2 3
    Description and Operation › Gasoline Fuel System2
    Throttle Full Open Switch › Component Information › Description and Operation
    Throttle Position Sensor › Component Information › Locations2 3 4
  - Throttle Body › Component Information3 pages
    Service Precautions
    Description and Operation › Throttle Body Housing2
  - Throttle Cable/Linkage › Component Information › Testing and Inspection › Initial Inspection and Diagnostic Overview2
  - Throttle Full Open Switch › Component Information › Description and Operation
  - Throttle Position Sensor › Component Information › Locations2 3 4
  - Variable Induction System6 pages
    Variable Induction Control Actuator › Component Information › Technical Service Bulletins4 pages
    All Technical Service Bulletins for Variable Induction Control Actuator: › 07-16-17 › Aug › 07 › Engine - Spark Knock on Light Load/Acceleration2
    Customer Interest for Variable Induction Control Actuator: › 07-16-17 › Aug › 07 › Engine - Spark Knock on Light Load/Acceleration2
    Variable Induction Control Module › Component Information › Locations2
- Ignition System56 pages
  - Firing Order › Component Information › Specifications2 3
  - Ignition Timing › Number One Cylinder › Component Information › Locations
  - Camshaft Position Sensor › Component Information › Locations2 3 4 5 6 7
  - Crankshaft Position Sensor › Component Information › Locations2 3 4
  - Ignition Cable › Component Information › Service Precautions2 3 4
  - Ignition Coil › Component Information6 pages
    Diagrams2
    Description and Operation › Coil On Plug (COP)2 3 4
  - Knock Sensor › Component Information › Description and Operation
  - Sensors and Switches - Ignition System14 pages
    Camshaft Position Sensor › Component Information › Locations2 3 4 5 6 7
    Crankshaft Position Sensor › Component Information › Locations2 3 4
    Ignition Switch › Ignition Switch Lock Cylinder › Component Information › Service and Repair2
    Knock Sensor › Component Information › Description and Operation
  - Spark Plug › Component Information16 pages
    Technical Service Bulletins14 pages
    All Technical Service Bulletins: › 10-3-3 › Mar › 10 › Engine Controls - Engine Knock/Ping/MIL/Misfire DTC's2 3 4 5 6
    Customer Interest: › 10-3-3 › Mar › 10 › Engine Controls - Engine Knock/Ping/MIL/Misfire DTC's2 3 4 5 6
    All Other Service Bulletins for Spark Plug: › 06-4-9 › Mar › 06 › A/C - Compressor Leaking/Inoperative2
    All Other Service Bulletins for Spark Plug: › 06-4-9 › Mar › 06 › A/C - Compressor Leaking/Inoperative
    Specifications › Gap2
- Transmission Control Systems15 pages
  - Actuators and Solenoids - Transmission and Drivetrain › Actuators and Solenoids - A/T › Shift Interlock Solenoid › Component Information › Service and Repair2 3
  - Sensors and Switches - Transmission and Drivetrain › Sensors and Switches - A/T12 pages
    Brake Switch - TCC › Component Information › Description and Operation
    Transmission Mode Switch, A/T › Component Information › Description and Operation
    Transmission Position Switch/Sensor, A/T › Component Information › Locations2 3 4
    Transmission Speed Sensor, A/T › Component Information6 pages
    Specifications2
    Diagrams › Output Shaft Speed (OSS) Sensor2
    Service and Repair › Turbine Shaft Speed (TSS) Sensor2
- PROM - Programmable Read Only Memory › Component Information › Technical Service Bulletins › Engine Controls - General PCM Programming Procedures2 3
07Transmission and Drivetrain Transmission and Drivetrain: Sections
08Brakes and Traction Control Brakes and Traction Control: Sections
09Starting and Charging Starting and Charging: Sections
10Power and Ground Distribution Power and Ground Distribution: Sections
11Steering and Suspension Steering and Suspension: Sections
12Heating and Air Conditioning Heating and Air Conditioning: Sections
13Restraint Systems Restraint Systems: Sections
14Accessories and Optional Equipment Accessories and Optional Equipment: Sections
15Body and Frame Body and Frame: Sections
16Cruise Control Cruise Control: Sections
17Instrument Panel, Gauges and Warning Indicators Instrument Panel, Gauges and Warning Indicators: Sections
18Lighting and Horns Lighting and Horns: Sections
19Windows and Glass Windows and Glass: Sections
20Wiper and Washer Systems Wiper and Washer Systems: Sections