Workshop Manuals Factory service & repair MG
01 EM-CVT automatic gearbox02 Introduction to continuously variable transmission03 Pulley positions at high ratio (overdrive)04 Mechanical layout05 Group one06 Clutches07 Group two08 Group three09 Gear speeds10 Park/neutral switch11 Rover 25 oil cooler12 Mechanical operation13 Selector lever in the drive position14 Selector lever in the reverse position15 Control strategy16 Acceleration with a given throttle position17 Function18 Primary valve19 Sensing shoe20 Throttle valve21 Phase four - Jump22 Manual valve23 Light throttle acceleration24 Towing of the vehicle25 Rover 25 Electro mechanical-continuously variable transmission components26 Rover 45 Electro mechanical-continuously variable transmission components27 Electro mechanical-continuously variable transmission control28 Gearbox interface unit inputs29 MGF selector lever30 Brake switch31 Pulse width modulation32 Safe position and speed33 GIU pin-out34 Transmission secondary speed sensor35 Representation of the target engine speed map36 Fault mode37 Power up reference
MG MGF Stepspeed EM-CVT Automatic Gearbox Workbook06 · Clutches
06 · Transmission

Steel belt construction

Make
MG
Model
MGF Stepspeed EM-CVT Automatic Gearbox Workbook
Section
Steel belt construction
ClutchesSteel belt construction

Torque and speed of the secondary pulley are determined by the position of the drive belt. The sizes of the two pulleys are designed to provide a range of ratios resulting in a ratio spread of 5.454 to 5.763. The high overdrive ratio is particularly advantageous in respect to fuel consumption.

The steel drive belt has approximately 450 segments and is held together by 24 steel bands, 12 on each side. All the segments are of the same thicknesses unlike the earlier transmission (VT1- Rover 100 and 200) which had 350 segments of different thicknesses to prevent high frequencies (belt noise) being generated during operation.

Steel belt construction

Steel belt construction – The steel drive belt has approximately 450 segments and is held together by 24 steel bands

Figure 6

1.Steel bands 2.Steel segments

Note: When handling the steel drive belt always squeeze the perimeter, otherwise it may fall apart. The belt need not be adjusted or replaced in service.

Pinion shaft

The pinion shaft creates a two-set helical gear reduction between the secondary pulley and the crown wheel. In this way, the rotational direction of the driveshafts will be correct. The reduction between the secondary pulley and the driveshafts can be made big enough to give good vehicle performance. The pinion shaft is supported by two conical bearings, one in the clutch housing and one in a separate bearing support.

Differential

Drive torque on the crown wheel is transmitted to the vehicle wheels via a bevel gear differential, just as in a manual transmission. The crown wheel is bolted to the differential case with 8 bolts. The driveshafts are fitted to the differential with conventional CV joints and seals. Conical bearings are used to support the differential.

Parts & tools for this job For MG MGF

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