Galant L4-2.4L (4G69) (2004): Engine, Cooling and Exhaust

Also for this vehicle: Galant AWD L4-1997cc 2.0L DOHC (1990), Galant AWD L4-1997cc 2.0L DOHC Turbo (1991), Galant DE L4-2350cc 2.4L SOHC MFI (2000), Galant ES L4-2350cc 2.4L SOHC MFI (1997), Galant ES V6-3.0L SOHC (2000), Galant GTZ V6-3.0L SOHC (1999), Galant L4-1997cc 2.0L DOHC (1990), Galant L4-1997cc 2.0L SOHC 16 Valve (1993), Galant L4-2.0L SOHC (1989), Galant L4-2350cc 2.4L SOHC (1985), Galant LS V6-3.0L SOHC (1999), Galant V6-2972cc 3.0L SOHC (1988), Galant V6-3.0L SOHC (2003), Galant V6-3.8L (6G75) (2005), Galant VR4 AWD L4-1997cc 2.0L DOHC Turbo (1992).

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1. 01Relays and ModulesRelays and Modules: Sections
2. 02Sensors and SwitchesSensors and Switches: Sections
3. 03MaintenanceMaintenance: Sections
4. 04Engine, Cooling and ExhaustEngine, Cooling and Exhaust: Sections
   • Engine194 pages

     • Actuators and Solenoids - Engine › Variable Valve Timing Actuator › Component Information › Specifications2
     • Compression Check › System Information › Specifications2
     • Camshaft, Lifters and Push Rods11 pages

       • Camshaft, Engine › Component Information › Technical Service Bulletins4 pages

         • All Technical Service Bulletins for Camshaft: › 04-11-003 › Oct › 04 › Engine/Engine Controls - Poor Idle Quality2
         • Customer Interest for Camshaft: › 04-11-003 › Oct › 04 › Engine/Engine Controls - Poor Idle Quality2
       • Lifter / Lash Adjuster, Valve › Component Information › Technical Service Bulletins › Engine - Valve Lifter Noise Diagnosis234
       • Rocker Arm Assembly › Component Information › Testing and Inspection
       • Variable Valve Timing Actuator › Component Information › Specifications2
     • Cylinder Block Assembly17 pages

       • Connecting Rod Bearing › Component Information › Specifications
       • Connecting Rod, Engine › Component Information › Specifications
       • Crankshaft Gear/Sprocket › Component Information › Specifications
       • Crankshaft Main Bearing › Component Information › Technical Service Bulletins › Engine - Lead Free Crankshaft Bearing Info. Revision234
       • Crankshaft, Engine › Component Information › Specifications
       • Engine Block Heater › Component Information › Diagrams23
       • Harmonic Balancer - Crankshaft Pulley › Component Information › Specifications234
       • Piston, Engine › Component Information › Specifications
       • Piston Ring, Engine › Component Information › Specifications
     • Cylinder Head Assembly32 pages

       • Valve Clearance › System Information › Technical Service Bulletins30 pages

         • All Technical Service Bulletins for Valve Clearance:15 pages

           • 04-11-003 › Oct › 04 › Engine/Engine Controls - Poor Idle Quality2
           • 04-11-004 › Oct › 04 › Engine/Engine Controls - Service Manual Revision2345678910111213
         • Customer Interest: › 04-11-003 › Oct › 04 › Engine/Engine Controls - Poor Idle Quality2
         • All Other Service Bulletins for Valve Clearance: › 04-11-004 › Oct › 04 › Engine/Engine Controls - Service Manual Revision2345678910111213
       • Fuel Pressure Release › System Information › Service and Repair
       • Rocker Arm Assembly › Component Information › Testing and Inspection
     • Drive Belts, Mounts, Brackets and Accessories5 pages

       • Drive Belt › Component Information › Technical Service Bulletins › A/C - Inoperative/A/C Light Blinks
       • Engine Mount › Component Information4 pages

         • Specifications
         • Diagrams › Engine Mounting23
     • Engine Lubrication27 pages

       • Engine Oil Pressure › Component Information › Specifications23
       • Engine Oil › Component Information5 pages

         • Technical Service Bulletins › Engine - Using Low-Quality Engine Oil23
         • Specifications › Capacity Specifications2
       • Engine Oil Control Valve › Component Information › Locations
       • Oil Filter, Engine › Component Information › Service and Repair2
       • Oil Pan, Engine › Component Information › Technical Service Bulletins › Engine - Oil Pan Bolts
       • Oil Pressure Warning Lamp/Indicator › Component Information › Diagrams › Diagram Information and Instructions23456789101112
       • Oil Pump, Engine › Engine Oil Pressure › Component Information › Specifications23
     • Intake Manifold › Component Information › Specifications › Fastener Tightening Specifications2
     • Lamps and Indicators - Engine › Oil Pressure Warning Lamp/Indicator › Component Information › Diagrams › Diagram Information and Instructions23456789101112
     • Seals and Gaskets, Engine17 pages

       • Crankshaft Main Bearing Seal › Component Information › Diagrams234
       • Cylinder Head Gasket › Component Information › Diagrams23456789
       • Front Crankshaft Seal › Component Information › Diagrams234
     • Timing Components21 pages

       • Crankshaft Gear/Sprocket › Component Information › Specifications
       • Timing Belt › Component Information › Diagrams23456789101112131415
       • Timing Belt Tensioner › Component Information › Specifications
       • Timing Component Alignment Marks › Component Information › Locations
       • Timing Cover › Component Information › Specifications
       • Variable Valve Timing › Variable Valve Timing Actuator › Component Information › Specifications2
     • Tune-up and Engine Performance Checks44 pages

       • Fuel Pressure › System Information › Specifications234
       • Air/Fuel Mixture › System Information › System Diagnosis
       • Idle Speed › System Information › Specifications2
       • Air Cleaner Housing › Air Filter Element › Component Information › Service and Repair
       • Fuel Filter › Fuel Pressure Release › System Information › Service and Repair
       • Firing Order › Component Information › Specifications
       • Ignition Timing › Number One Cylinder › Component Information › Locations
       • Spark Plug › Component Information › Technical Service Bulletins › Engine - Fouled Spark Plugs Causing Misfire
       • Compression Check › System Information › Specifications2
       • Valve Clearance › System Information › Technical Service Bulletins30 pages

         • All Technical Service Bulletins for Valve Clearance:15 pages

           • 04-11-003 › Oct › 04 › Engine/Engine Controls - Poor Idle Quality2
           • 04-11-004 › Oct › 04 › Engine/Engine Controls - Service Manual Revision2345678910111213
         • Customer Interest: › 04-11-003 › Oct › 04 › Engine/Engine Controls - Poor Idle Quality2
         • All Other Service Bulletins for Valve Clearance: › 04-11-004 › Oct › 04 › Engine/Engine Controls - Service Manual Revision2345678910111213
     • Water Pump › Component Information › Technical Service Bulletins › Cooling System - Water Pump Leak Inspection2
   • Cooling System40 pages

     • Coolant › Component Information › Specifications › Capacity Specifications2
     • Coolant Line/Hose › Component Information › Diagrams23
     • Radiator Cooling Fan4 pages

       • Radiator Cooling Fan Control Module Relay › Component Information › Testing and Inspection
       • Radiator Cooling Fan Motor › Component Information › Service and Repair
       • Radiator Cooling Fan Motor Relay › Component Information › Locations2
     • Engine - Coolant Temperature Sensor/Switch › Coolant Temperature Sensor/Switch (For Computer) › Component Information › Specifications23
     • Heater Control Valve › Component Information › Technical Service Bulletins › A/C - Warm Air From Side Vents With A/C ON
     • Heater Core › Component Information3 pages

       • Technical Service Bulletins › A/C - Warm Air From Side Vents With A/C ON
       • Service and Repair › Disassembly and Assembly2
     • Radiator › Component Information › Diagrams23456
     • Radiator Cap › Component Information › Testing and Inspection
     • Relays and Modules - Cooling System3 pages

       • Radiator Cooling Fan Control Module Relay › Component Information › Testing and Inspection
       • Radiator Cooling Fan Motor Relay › Component Information › Locations2
     • Sensors and Switches - Cooling System › Engine - Coolant Temperature Sensor/Switch › Coolant Temperature Sensor/Switch (For Computer) › Component Information › Specifications23
     • Thermostat, Engine Cooling › Component Information › Specifications234567
     • Thermostat Housing, Engine Cooling › Component Information › Specifications › Mechanical Specifications2
     • Water Pump › Component Information › Technical Service Bulletins › Cooling System - Water Pump Leak Inspection2
   • Exhaust System130 pages

     • Catalytic Converter › Component Information › Technical Service Bulletins20 pages

       • Recalls for Catalytic Converter: › EMR-06-003 › Dec › 06 › Recall - PCM Update for Catalytic Converter Overheating2345678910
       • All Technical Service Bulletins for Catalytic Converter: › EMR-06-003 › Dec › 06 › Recall - PCM Update for Catalytic Converter Overheating2345678910
     • Exhaust Manifold › Component Information › Specifications23
     • Exhaust Pipe › Component Information › Technical Service Bulletins › Exhaust System - Revised Front Exhaust Pipe Service23456789101112131415161718192021
     • Exhaust Pipe/Muffler Hanger › Component Information › Technical Service Bulletins42 pages

       • Customer Interest: › 11-15-001 › Mar › 11 › Exhaust System - Heat Shield Rattling Noises23
       • All Technical Service Bulletins for Exhaust Pipe/Muffler Hanger:21 pages

         • 11-15-001 › Mar › 11 › Exhaust System - Heat Shield Rattling Noises23
         • 11-15-002 › Mar › 11 › Exhaust System - Revised Front Exhaust Pipe Service23456789101112131415161718
       • All Other Service Bulletins for Exhaust Pipe/Muffler Hanger: › 11-15-002 › Mar › 11 › Exhaust System - Revised Front Exhaust Pipe Service23456789101112131415161718
     • Heat Shield, Exhaust › Component Information › Technical Service Bulletins42 pages

       • All Technical Service Bulletins for Heat Shield:21 pages

         • 11-15-001 › Mar › 11 › Exhaust System - Heat Shield Rattling Noises23
         • 11-15-002 › Mar › 11 › Exhaust System - Revised Front Exhaust Pipe Service23456789101112131415161718
       • Customer Interest: › 11-15-001 › Mar › 11 › Exhaust System - Heat Shield Rattling Noises23
       • All Other Service Bulletins for Heat Shield: › 11-15-002 › Mar › 11 › Exhaust System - Revised Front Exhaust Pipe Service23456789101112131415161718
     • Muffler › Component Information › Service and Repair2
5. 05Powertrain ManagementPowertrain Management: Sections
6. 06Transmission and DrivetrainTransmission and Drivetrain: Sections
7. 07Brakes and Traction ControlBrakes and Traction Control: Sections
8. 08Starting and ChargingStarting and Charging: Sections
9. 09Power and Ground DistributionPower and Ground Distribution: Sections
10. 10Steering and SuspensionSteering and Suspension: Sections
11. 11Heating and Air ConditioningHeating and Air Conditioning: Sections
12. 12Restraint SystemsRestraint Systems: Sections
13. 13Accessories and Optional EquipmentAccessories and Optional Equipment: Sections
14. 14Body and FrameBody and Frame: Sections
15. 15Cruise ControlCruise Control: Sections
16. 16Instrument Panel, Gauges and Warning IndicatorsInstrument Panel, Gauges and Warning Indicators: Sections
17. 17Lighting and HornsLighting and Horns: Sections
18. 18Windows and GlassWindows and Glass: Sections
19. 19Wiper and Washer SystemsWiper and Washer Systems: Sections