Workshop Manuals Factory service & repair Peugeot
01 Wheels and tyres02 Petrol engines (XM7-T, XN1-T, XN1-TA)03 Diesel engines (U25/651, U25/661, U25/673, XUD9A)04 Clutch05 Gearbox06 Propeller shafts, drive shafts and viscous coupling07 Front axle08 Rear axle and 4 x 4 differential09 Steering10 Suspension11 Brakes12 Electrical equipment
Peugeot J5 Factory Workshop Manual (1982-1994)05 · Gearbox
05 · Transmission

I

Make
Peugeot
Model
J5 Factory Workshop Manual
Year
1982–1994
Section
Removing - refitting the gearbox/final drive assembly (4 x 4) › I
GearboxI

I

The gearbox/final drive is removed after taking out the power unit assembly (see corresponding section)

II

Reove :

  • the alternator and its tensioner
  • the starter motor

Loosen the exhauster centre securing bolt (1).

Remove the belt tensioner, the belt and the exhauster.

III

Remove :

  • The bolts (2) that secure the pulley (6) and the plate (3).
  • The nut protector and nut (4).

Loosen the drive belt tensioner securing bolt (5).

Remove the pulley (6) and the 3 belts (7).

IV

Remove :

  • The bolts (8) that secure the camshaft bearing casing.
  • The 7 bolts that secure the clutch housing to the engine.

V

Disconnect the gearbox/final drive assembly from the engine.

VI

REFITTING

Carry out the removing operations in reverse.

PRECAUTIONS

Ensure that the dust seal is in position and correctly located behind the camshaft bearing casing.

Fit the camshaft nut after applying « Loctite Frenetanch » to it and tighten it to a torque of 90 N.m (66.4 lbf.ft.).

Parts & tools for this job For 1982 Peugeot J5

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.