SEAT Workshop Service and Repair Manuals

Repairing Climatronic - dash panel area   Note Parts marked with * can be repaired only by specially trained mechanics in suitable workshops → Chapter since the refrigerant must be extracted beforehand.

1 -	Dash panel

q	Removing and installing → Rep. Gr.70

q	Removing and installing air ducts and vents → Chapter; Repairing heating

2 -	Sunlight penetration photosensor -G107-

q	Tasks: controls temperature flap and fresh air blower depending on light intensity

q	Emergency running in event of failure: Climatronic control unit -J255- assumes fixed value

q	Checking: read and clear fault memory via self-diagnosis → Chapter

q	Lever out using a screwdriver with a pad underneath

3 -	Dust and pollen filter

q	Removing and installing → Chapter

4 -	Vacuum unit for fresh air and air recirculation flap

q	Ventilated: fresh air operation

q	Vacuum hose connection diagram → Chapter

q	Removing and installing → Fig.

5 -	Temperature flap control motor -V68-

q	Checking: read and clear fault memory via self-diagnosis → Chapter

q	Removing and installing → Fig.

6 -	Two-way valve for fresh air and air recirculation flap -N63-

q	Checking: read and clear fault memory via self-diagnosis → Chapter

q	Removing → Fig.

7 -	Air intake duct*

q	With fresh air and air recirculation flap

8 -	Filter housing

q	Replacing → Chapter.

q	Removing and installing → Chapter

9 -	Blower relay -J323-

q	For fresh air blower and blower for 2nd evaporator

q	Behind dash panel on right

q	Control number 114

10 -	Fresh air blower control unit -J126-

q	Task: continuously variable control of fresh air blower speed depending on voltage

q	Checking: read and clear fault memory via self-diagnosis → Chapter

q	Replacing → Fig..

11 -	Fresh air blower -V2-

q	To renew: remove stowage compartment on the front passenger side → Rep. Gr.68.

12 -	Climatronic control unit -J255-

q	The Climatronic control unit -J255-, the operating and display unit for Climatronic air conditioning system -E87- and the dash panel temperature sensor -G56- with temperature sensor blower -V42- are combined in one unit which cannot be dismantled.

q	Checking: read and clear fault memory via self-diagnosis → Chapter

q	Removing and installing → Chapter

q	Do not dismantle further

q	After installing a new control unit, check the control unit code → Chapter

13 -	Operating and display unit for Climatronic air conditioning system -E87- with Climatronic control unit -J255-

q	Do not dismantle further

q	Checking: → Chapter, final control diagnosis

q	Removing and installing → Chapter

14 -	Dash panel temperature sensor -G56- with temperature sensor blower -V42-

q	Integrated in Climatronic control unit -J255-

q	Function: temperature sensor controls temperature flap and fresh air blower, depending on temperature

q	Emergency running in event of failure of dash panel temperature sensor -G56-: continued operation assuming value of +24 °C

q	Checking: read and clear fault memory via self-diagnosis → Chapter

15 -	Centre section of instrument panel

16 -	Evaporator housing*

q	With evaporator

q	Do not dismantle further

17 -	Heater and air conditioning unit for front seats*

q	With evaporator

q	With air distribution flap

q	With footwell/defroster flap

q	With temperature flap

q	Removing and installing → Chapter

q	Dismantling and assembling → Chapter

18 -	Front air distribution control motor -V145-

q	Checking: read and clear fault memory via self-diagnosis → Chapter

q	Removing and installing → Fig.

19 -	Front vent temperature sender -G152-

q	Emergency running in event of failure of front vent temperature sender -G152-: continued operation assuming value of +42 °C.

q	Checking: read and clear fault memory via self-diagnosis → Chapter

q	Removing → Fig.

20 -	Water drain pipe*

q	Checking → Fig.

21 -

Lip valve

22 -	Centre vent control motor -V102-

q	Checking: read and clear fault memory via self-diagnosis → Chapter

q	Removing → Fig.

23 -	Heat exchanger*

q	Seals must be bonded free of gaps all around

q	If tabs do not engage when inserted or if they have broken off, bolt on heat exchanger.

q	After removal, completely renew coolant.

24 -	Front Climatronic fuse -S140-

q	Above relay plate

25 -	Rear Climatronic fuse -S141-

q	Above relay plate

26 -	Magnetic clutch relay -J44-

q	On relay carrier

q	Only on vehicles with engine code AAA

q	Control number 186

q	Checking: read and clear fault memory via self-diagnosis → Chapter

27 -	Radiator fan control unit -J293-

q	In engine compartment, front left → Current flow diagrams, Electrical fault finding and Fitting locations

q	Observe Part No.

q	Installed to model year 1998, not on vehicles with engine code AAA

Removing vacuum unit for fresh air and air recirculation flap –  Remove dash panel → Rep. Gr.70. –  Pull off hose connection. –  Remove cross-head screws -arrows-. –  Twist and lift vacuum unit off lever.

Renewing fresh air blower control unit -J126- –  Removing glove box or passenger side airbag unit → Rep. Gr.69 –  Pull off connector -2- and remove bolt -3-. –  Seal area between fresh air blower control unit -J126--1- and air duct with AMV 176 000 05 before fitting.

Removing two-way valve for fresh air and air recirculation flap -N63- –  Removing glove box or passenger side airbag unit → Rep. Gr.69 –  Pull connector off. –  Pull off hose connections and remove bolts -arrows-.

Remove centre vent control motor -V102-. –  Remove driver side dash panel cover → Rep. Gr.68. –  Pull off connector -1- and remove bolts -2-. –  Pull out centre vent control motor -V102--3-.

Removing and installing front air distribution control motor -V145- Removing: –  Remove driver side dash panel cover → Rep. Gr.68. –  Pull off connector -1- and remove bolts -2-. Installing: Install in reverse order. Note the following when doing this: The markings -arrows- must align with one another when the centre flap is correctly adjusted.

Removing and installing temperature flap control motor -V68- Removing: –  Remove dash panel → Rep. Gr.70. –  Remove air duct behind dash panel. –  Pull off connector -1- and remove bolts -2-. Installing: Install in reverse order. Note the following when doing this: The markings -arrows- must align with one another when the temperature flap is correctly adjusted.

Removing front vent temperature sender -G152- –  Remove driver side dash panel cover → Rep. Gr.68. –  Pull connector off front vent temperature sender -G152-. –  Turn front vent temperature sender -G152- 90° and remove.