SEAT Workshop Service and Repair Manuals

Note:

Before pressing taper roller bearing outer raise in, heat relevant housing area to approx. 80 °C.

• Slave cylinder with release bearing
• Seal
• ◆ Always renew
• Oil seal
• ◆ Renewing
• Spring pin
• ◆ Removing and installing
  => from Page 34-95

• Clutch housing
• ◆ If replaced: Adjustment overview
  => Page 39-20
• ◆ Allocate according to gearbox code letters using parts catalogue
• ◆ Flange engine/gearbox matched to relevant engine
• Shim
• ◆ For output shaft
• ◆ Determining thickness => Page 35-38
• Outer race/taper roller bearing
• ◆ For output shaft
• ◆ Removing and installing
  => Page 35-25
• ◆ If replaced: Adjust output shaft
  => Page 35-38

• Shim
• ◆ For differential
• ◆ Determining thickness => Page 39-21
• Outer race/taper roller bearing
• ◆ For differential
• ◆ Removing and installing
  => Page 39-9
• ◆ If replaced: Adjust differential
  => Page 39-21
• Outer race/taper roller bearing
• ◆ For output shaft
• ◆ Removing and installing
  => Page 35-21
• ◆ If replaced: Adjust output shaft
  => Page 35-38
• Magnet
• ◆ Held in place by housing joint surface

• Outer race/taper roller bearing
• ◆ For differential
• ◆ Removing and installing
  => Page 39-11
• ◆ If replaced: Adjust differential
  => Page 39-21
• Dowel pin
• ◆ (Qty. 2)
• ◆ Installation position: larger diameter towards gearbox housing
• ◆ Drive in onto stop
• Oil drain plug, 25 Nm
• Torx screw, 25 Nm
• ◆ Torx key T 25
• Reverse gear shaft
• ◆ Removing => Fig.1
• ◆ Installing => Fig.2

• Gearbox housing
• ◆ If replaced: =>Observe adjustment overview, Page 39-20
• Outer race/taper roller bearing
• ◆ For input shaft
• ◆ Removing and installing
  => Page 35-1
• ◆ If replaced: Adjust input shaft
  => Page 35-14
• Oil filler plug, 25 Nm
• Outer race/taper roller bearing
• ◆ For input shaft
• ◆ Removing and installing
  => Page 35-4
• ◆ If replaced: Adjust input shaft
  => Page 35-14
• Shim
• ◆ For input shaft
• ◆ Determining thickness => Page 35-14

• Guide bush
• O ring
• ◆ Always renew
• Drive shaft with pinion
• ◆ For speedometer
• Sealing cuff
• Starter bush
• ◆ Pulling out => Fig.4
• ◆ Knocking in => Fig.5
• Hexagon bolt, 10 Nm

→ Fig.1    Removing reverse wheel shaft

• ‒ Unscrew reverse wheel shaft from outside.
• ‒ Press reverse wheel shaft out.

Note:

Support gearbox housing under bearing mounting with press plate VW 402.

→ Fig.2    Installing reverse wheel shaft

• ‒ Heat gearbox housing with hot air blower to approx. 80 °C.
• ‒ Coat sealing surface with sealant AMV 188 200 03 (arrow A).
• ‒ Position reverse wheel shaft with guide bolt (arrow B) and press in.
• ‒ Remove guide bolt, screw in original bolts (Qty. 3) (arrow C).

→ Fig.3    Securing reverse wheel shaft

→ Fig.4    Pulling out starter bush.

A - Internal puller 10...14 mm, e.g. Kukko 21/02

B - Threaded piece from counter support, e.g. Kukko 22/1

→ Fig.5    Knocking in starter bush.