seat Workshop Repair Guides

SEAT Workshop Service and Repair Manuals

Removing and installing pump for Haldex couplingV181 > < Four-wheel drive control unitJ492: Assembly overview, Altea?XL?2009??, Altea?XL?Freetrack?2008 ?, Altea?XL?Freetrack?2009??
Removing and installing four-wheel drive control unitJ492
Removing and installing four-wheel drive control unit -J492-
Removing → Anchor
Install → Anchor.
Consult the equivalence table for tools and equipment according to applicability among Seat / VW / Audi / Skoda → Chapter.
Special tools and workshop equipment required
   
t  Torque wrench 2...10 Nm -VAG 1783-
  W00-0990
t  Drip tray for liquids -VAS 6208-
Removing
–  Switch off ignition.
  W00-10228
–  Unplug connectors -1- and -2- at top of control unit.
–  Place the drip tray -VAS 6208- → Anchorunder the final drive.
  N39-10090
–  Screws out bolts -arrows-.
Ensure that none of the parts fall when removing the control unit.
–  Carefully detach control unit -A-.
  A39-10049
–  Using pliers, carefully hold onto the valve that controls the opening of the clutch -N373--A- by the metal casing -arrow- and remove it.
–  Remove the oil pressure and oil temperature sender -G437--B-.
  A39-10051
–  Remove the seal from the casing for the valve that controls the opening of the clutch -N373--arrow-.
Installing
Installation is carried out in the reverse sequence; note the following:
  Note
  N39-10096
Valve seals have different inner diameters.
t  -1- Inner diameter 11 mm.
t  -2- Inner diameter 12 mm.
t  -3- Seal on valve body.
  N39-10410
–  First moisten seal -1- with Haldex oil and set on the coupling opening control valve -N373-.
–  Then seals -2- and -3-.
–  Press centring lips (Qty. 4) of seal -3- into groove.
  N39-10410
–  Set new cover -2- on control unit -1-.
  Note
The cover fits in only one position.
  N39-10409
–  Insert coupling opening control valve -N373--3- into control unit -1-.
  Note
The valve fits only in one position.
  N39-10409
–  Insert oil pressure and oil temperature sender -G437--4- into control unit -1-.
  Note
The sender fits in only one position.
  N39-10409
–  Carefully set control unit -A- in place and tighten bolts -arrows- to specified torque → Item.
–  Oil level of Haldex coupling (2nd Generation), check and, top up where applicable, Altea XL 2009 ►, Altea XL Freetrack 2008 ►, Altea XL Freetrack 2009 ► → Chapter.
–  Check oil level in Haldex coupling (4th Generation), check and, top up where applicable, Altea XL 2009 ►, Altea XL Freetrack 2008 ►, Altea XL Freetrack 2009 ►, Alhambra 2011 ► → Chapter.
  A39-10049

Removing and installing pump for Haldex couplingV181 > < Four-wheel drive control unitJ492: Assembly overview, Altea?XL?2009??, Altea?XL?Freetrack?2008 ?, Altea?XL?Freetrack?2009??