SEAT Workshop Service and Repair Manuals

Intake manifold: Installing and removing, engine code letters BJB, BKC, BXE, BXF t  Removing → Anchor t  Installing → Anchor t  Tightening torques → Anchor Consult the equivalence table for tools and equipment according to applicability among Seat / VW / Audi / Skoda → Chapter. Special tools and workshop equipment required

t  Torque wrench kit -SAT 8010-, see equivalent → Anchor

t  Base -T20174-, see equivalent → Anchor

Removing –  Take out the oil dipstick -1- from its guide tube. –  Lift the engine cover by the sides -arrows 2- and pull it out forwards -arrow 3-. –  Replace the oil dipstick in the guide tube.

–  Unplug electrical connector -2- at air mass meter -G70-. –  Disconnect the breather hose -1- and the air conduit hoses -3- and -5-. –  Remove bolt -4- and take out air cleaner housing.

–  Unplug the connectors -1 ... 3- In the air pipe. –  Remove air hose (right-side) by lifting retaining clips -arrows- slightly.   Note The coolant hose -1- and fuel pipes -2- and -3- must remain connected.

Only with vehicles with engine code letters BKC, BXE, BXF –  Detach electrical connector -arrow- from the intake manifold flap motor -V157- . –  Unscrew the bolts crossways -1 ... 3- and remove the Intake manifold flap motor -V157- .

Continued for all vehicles –  Pull off vacuum hose -3- from the exhaust gas recirculation valve -N18-. –  Extract the breather tube from the sump -4- on the air pipe. –  Release the clips -1- on the exhaust gas turbocharger using the tool -T20174- . –  Leave the vacuum hoses open -arrow-. –  Unscrew bolts -2- and -5- and remove the air duct.

Only with vehicles with engine code letters BKC, BXE, BXF –  Detach coolant hoses -1- and -2- from exhaust gas recirculation cooler.

–  Detach coolant hoses -1- and -2- from exhaust gas recirculation control valve. Continued for all vehicles

–  Detach hose connection element -2- from the hose assembly on the solenoid valve block by releasing retaining tab. –  Disconnect the vacuum hose -1- on the oil retention valve for the brake servo.

–  Detach, from the tandem pump, the vacuum hose -arrow- going to brake servo.

–  Unscrew the suspension ring from the engine -arrow- on the rear of the cylinder head. Only with vehicles with engine code letters BKC, BXE, BXF

–  Unscrew the junction tube on the lower part of the exhaust gas change-over valve -arrow-.

–  Remove bolts -arrows-.

–  Remove the bolts -arrow- and remove the exhaust gas radiator with the change-over valve. Only for vehicles with identification letters BJB –  Remove the junction tube for exhaust gas recirculation between the exhaust manifold and the exhaust gas change-over valve → Item Continued for all vehicles

–  Unscrew the bolts -arrows- and remove intake manifold. Installing Installation is carried out in reverse order, noting the following:   Note t  Renew gaskets and seals. t  Secure all hose connections with the correct hose clips (same as original equipment) → Parts catalogue. –  Fit the supercharger air system hoses and observe the assembly instructions → Chapter. Tightening torques

Component		Nm
Intake manifold to cylinder head		22
Suspension ring for engine to the intake manifold		22
Bracket to intake manifold		10
Connecting pipe for exhaust gas recirculation to manifold flap		22
Exhaust gas recirculation cooler to the intake manifold		10
Intake manifold flap motor -V157- to the intake manifold		10