Leon Mk2
| 1 - | Brake pads |
Note| Inner lining (with expanding spring) is equipped with a cable for the wear indicator. |
| q | Always replace by axles |
| q | Before installing the pads, clean pad guide surfaces and lubricate with grease → replacement part catalogue. |
| q | removing and fitting → Chapter |
| q | Check the thickness of the pads: → Booklet301 |
| q | Different versions → Parts catalogue |
Note| Before installing brake pads, carefully clean brake callipers (grease must be removed completely). It is particularly important to ensure that contact surfaces for brake pads are clean. |
| 2 - | Brake back plate |
| q | Screw to wheel bearing housing |
| 3 - | Bolt, 190 Nm |
| q | Clean ribs if using again |
| q | M14×1.5x 38 |
| 4 - | Mounting bush |
| q | Fit into the brake calliper housing |
| 5 - | Guide pin, 30 Nm |
| 6 - | Cover cap |
| q | Removing |
| q | Insert wear indicator wire in protective cap |
| 7 - | Bolt, 10 Nm |
| q | M6×12 |
| 8 - | Heat shield for brake disc |
| 9 - | Elastic clip |
| 10 - | Brake line connection to brake hose, 12 Nm |
| 11 - | Brake line |
| q | Screw into brake calliper housing |
| q | Connect the flexible tube of the brake by immobilising its hexagonal part. |
| q | The tube must not be twisted |
| q | Verify that the fixing tabs are well seated in the grooves in the support. |
| 12 - | Brake line connection to brake caliper, 17 Nm |
| 13 - | Spring retainer |
| q | Screw to brake calliper housing |
| q | Connect brake line |
| 14 - | Hexagon bolt M8 x 16 |
| q | Tightening torque: 25 Nm. |
| 15 - | Housing for brake calliper |
| q | When it is necessary to perform assembly work, do not allow to hang on brake hose; tie to body with wire. |
| q | With the exception of „Renewing brake pads“ → Chapter and „Servicing front brake calliper“, no repairs may be performed on the brake calliper. |
| q | The tube must not be twisted |
| 16 - | Retaining spring |
| q | Ensure for the correct installation position |
Note| Install retaining spring under pressure below brake support plate after hooking onto both stud bolts. If this is incorrectly fitted then the wear on the outer pad cannot be corrected, this will gradually extend the pedal stroke. |
| 17 - | Wheel bolts |
| q | Mount the wheels → Running gear, shafts, steering; Rep. gr.44 |
| 18 - | Bolt. |
| q | Tightening torque: 5 Nm |
| 19 - | Brake disc |
| q | Always replace by axles |
| q | Unscrew brake calliper before removal. |
| q | Lubricate contact surfaces between brake disc and wheel hub with grease → replacement part catalogue. |
| q | Thickness → Chapter |
| q | Allocation → Chapter |
