Leon Mk2
| Front brake caliper: repairing (Lucas and Girling brake calipers) |
Note!| t | When repairing, fit the whole repair unit. |
| t | New brake calipers are supplied with brake fluid and already bled. |
| t | Apply a thin layer of G052 150 A2 paste to the brake cylinder, piston and protector ring. |
| 1 - | Protective cap |
| 2 - | Bleeding valve |
| q | Before tightening, lightly grease the thread with assembly paste G 052 152 A2 |
| 3 - | Hexagon bolt |
| q | 35 Nm, self-locking |
| q | Replace after removing |
| q | When tightening and loosening, the guide pin item, should be immobilized → Item |
| 4 - | Guide bush |
| q | Lubricate before fitting the protective cover item → Item |
| 5 - | Protective cover |
| q | Fit over brake backplate item → Item and the guide pins item → Item |
| 6 - | Brake back plate with guide pins and protective cover |
| q | Delivered as assembled part, with sufficient lubrication on the guide pins item → Item |
| q | If the protective covers item has been damaged → Item and → Item or in the guide pins item → Item fit the whole repair unit. Use the enclosed grease sachet to grease the guide pins |
| 7 - | Protective cover |
| q | Do not damge protective cover when fitting the piston |
| q | Fit over the piston with the sealing lip on the outside |
| 8 - | Piston |
| q | Piston: Ø 54.00 mm |
| q | Removing and installing → Chapter |
| q | First apply a thin coating of assembly paste G 052 150 A2 |
| 9 - | Oil seal |
| q | Remove with wedge -U-30800- → Chapter, front caliper piston: removing and installing |
| 10 - | Brake caliper |
