skoda Workshop Repair Guides

Skoda Workshop Service and Repair Manuals

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Checking hydraulic oil level > < Disassemble reservoir:

Fabia Mk1

Assembling reservoir
Assembling reservoir
  Note
t  Ensure a clean, grease- and oil-free contact surface for gasket ring and reservoir at the engine pump aggregate.
t  Do not use any sealant for sealing the contact surfaces of the reservoir/engine pump aggregate.
   
t  When inserting a new gasket ring -1- and when assembling the reservoir, one must absolutely counterhold at the pump aggregate -2-.
  Caution
The pump aggregate -2- must on no account be pulled out from the housing with power-assisted steering control unit -J500--3-. A separation leads to damage at the engine pump aggregate, which cannot be eliminated with workshop possibilities.
–  Insert a new gasket ring -1- → Electronic Catalogue of Original Parts in the sealing surface of the pump aggregate -2-. To do so absolutely counterhold at pump aggregate.
–  Pay attention to correct fitting of gasket ring.
–  Position new reservoir on the engine pump aggregate.
  S48-0282
–  Screw in new fillister head screws -arrows B- and pretighten hand-tight.
–  Screw on or in cap nuts or fillister head screws -arrows A- and pretighten hand-tight.
  Note
Begin with the tightening of the screws with the fillister head screws -arrows B-.
–  Tighten up fillister head screws -arrows B- and cap nuts or fillister head screws -arrows A- crosswise to the specified tightening torque.
–  Close connection fitting for the return-flow line at reservoir.
–  Fill reservoir up to approx. 1/4 with hydraulic oil and check for tightness at joint of reservoir/engine pump aggregate.
–  In case of leaks eliminate the fault.
–  Empty the reservoir.
For reasons of guarantee, mark the replacement of the reservoir.
  S48-0280
–  Make a large permanent colour marking (see figure) e.g with seal paint on the marked location -2-.
The marking must cover the reservoir -3- and the fillister head screw -1-.
–  If fitted, mount encapsulation at engine pump aggregate, assignment of encapsulation → Electronic Catalogue of Original Parts.
–  Open connection fitting for the return-flow line and screw connection for the pressure line.
  S48-0283
–  Installing engine pump aggregate → Chapter
  S48-0280
Tightening torques:
Reservoir to engine pump aggregate - fillister head screws -arrows B-
t  Use new fillister head screws!
7 Nm
Reservoir to engine pump aggregate - cap nuts -arrows A-7 Nm
Reservoir to engine pump aggregate - fillister head screws -arrows A-7 Nm

   

Checking hydraulic oil level > < Disassemble reservoir: