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Disassembling and assembling intake manifold > < Rules of cleanliness

Fabia Mk1

Overview of fitting locations
   
Overview of fitting locations
Components A through H are not represented in the overview figure.
A - Diesel direct injection system relay -J322-
q   on relay carrier → Fig.
B - Glow plug relay -J52-
q   on relay carrier → Fig.
C - Low heat output relay -J359-
q   on relay carrier → Fig.
D - High heat output relay -J360-
q   on relay carrier → Fig.
E - Fuel pump relay -J17-
q   on relay carrier → Fig.
F - Sender for accelerator pedal position -G79-
q   in footwell on the accelerator pedal → Fig.
G - Brake light switch -F- and Brake pedal switch -F47-
q   in footwell on the brake pedal → Fig.
H - Clutch pedal switch -F36-
q   in footwell on the clutch pedal → Fig.
1 - Valve block
q   Component parts of the valve block are:
q   Valve for exhaust gas recirculation -N18-, specified resistance: 14...20 Ω
q   solenoid valve for charge pressure control -N75-, specified resistance: 25...45 Ω
q   dor engine with identification characters AMF: intake manifold flap change-over valve -N239-, specified resistance 25...45 Ω
2 - Intake manifold flap motor -V157-
q   for engine with identification characters BNM, BNV
3 - Mechanical exhaust gas recirculation valve
q   at the induction pipe with the intake manifold flap
4 - Sender for the coolant temperature -G62-
q   Specified resistance → Fig.
5 - Air mass meter -G70-
6 - Engine control unit -J248-
7 - Fuel temperature sender -G81-
q   Specified resistance → Fig.
8 - Plug connection
q   3-pin, grey
q   for engine speed sender -G28-
q   3-pin, black
q   for the camshaft position sensor -G40-
9 - Engine speed sender -G28-
q   specified resistance between contacts 1 and 2: 450...550 Ω
10 - Camshaft position sensor -G40-
11 - Intake manifold pressure sender -G71- with intake manifold temperature sender -G72-
q   Specified resistance → Fig.
12 - Fuel filter
q   Fuel filter shown on engine with identification characters AMF
q   repairing → 1.4/51; 55; 59 TDI Engine, Mechanics; Rep. Gr.20

   
Components in footwell
1 - Clutch pedal switch -F36-
2 - Brake light switch -F- and Brake pedal switch -F47-
3 - Sender for accelerator pedal position -G79-
  S24-0374
Relay carrier
3 - Glow plug relay -J52-
4 - Fuel pump relay -J17-
8 - Low heat output relay -J359-
9 - High heat output relay -J360-
15 - Diesel direct injection system relay -J322-
  S97-1373
Resistance of coolant temperature sender -G62- and of intake manifold temperature sender -G72-
The specification in field -A- applies to the temperature range 0 to 50 °C, specification in field -B- applies to the temperature range 50 to 100°C.
Read out examples:
t  The specification for a temperature of 30 °C is 1500 to 2000 Ω
t  The specification for a temperature of 80°C is 275 to 375 Ω
  S23-0199
Resistance of fuel temperature sender -G81-
The specification in field -A- applies to the temperature range 0 to 65°C, specification in field -B- applies to the temperature range 65 to 100°C.
Read out examples:
t  The specification for a temperature of 30 °C is 3790 to 4270 Ω
t  The specification for a temperature of 80°C is 600 to 660 Ω
  S23-0198

Disassembling and assembling intake manifold > < Rules of cleanliness