skoda Workshop Repair Guides

Skoda Workshop Service and Repair Manuals

Disassembling and assembling output shaft 5th/6th and reverse gear > < Disassembling and assembling output shaft 5th/6th and reverse gear
Output shaft 5th/6th and reverse gear - Summary of components
   
Output shaft 5th/6th and reverse gear - Summary of components
  Note
t  When installing new pinions or a new output shaft observe the technical data → Chapter.
t  If the output shaft or tapered-roller bearing is replaced, it is necessary to adjust the output shaft → Chapter.
t  Replace both tapered-roller bearings together.
1 - Clutch housing
2 - Washer
q   always 0.65 mm thick
3 - Outer ring/tapered-roller bearing
q   removing → Fig.
q   installing → Fig.
4 - Inner ring/tapered-roller bearing
q   remove → Fig.
q   pressing on → Fig.
5 - Output shaft
q   5th/6th and reverse gear
q   adjust → Chapter
6 - Reverse gear synchronizer body
q   pressing off → Fig.
q   Fitting position → Fig.
q   pressing on → Fig.
7 - Circlip
8 - Reverse gear sliding sleeve
q   with synchronizer ring
9 - Needle bearing
q   for reverse gear sliding gear
10 - Reverse gear sliding gear
11 - Bushing
q   pressing off with reverse gear sliding gear → Fig.
q   Fitting position: broad collar of bushing points to the reverse gear sliding gear
q   pressing on → Fig.
12 - Circlip
13 - Needle bearing
q   for 6th gear
14 - 6th gear sliding gear
15 - 6th gear synchronizer ring
q   check for wear → Fig.
16 - Sliding sleeve with 5th and 6th gear synchronizer body
q   after removing the circlip (-Pos. 17-) press off with the 6th gear sliding gear → Fig.
q   disassembling → Fig.
q   Assembling sliding sleeve/synchronizer body → Fig. and → Fig.
q   pressing on → Fig.
17 - Circlip
18 - Needle bearing
q   for 5th gear
19 - 5th gear synchronizer ring
q   check for wear → Fig.
20 - 5th gear sliding gear
21 - Inner ring/tapered-roller bearing
q   remove → Fig.
q   pressing on → Fig.
22 - Circlip
q   determine → Fig. when replacing the tapered-roller bearing (-Pos. 21-) and the output shaft (-Pos. 5-)
23 - Outer ring/tapered-roller bearing
q   removing → Fig.
q   installing → Fig.
24 - Adjusting washer
q   Determine thickness → Chapter
25 - Gearbox housing
26 - Spring
q   Fitting position → Fig.
27 - Sliding sleeve
28 - Synchronizer body
29 - Arresters (3 pieces)
q   Fitting position → Fig.

   

Disassembling and assembling output shaft 5th/6th and reverse gear > < Disassembling and assembling output shaft 5th/6th and reverse gear