skoda Workshop Repair Guides

Skoda Workshop Service and Repair Manuals

Tightening torques > < Removing engine
Installing the engine
Installing the engine
  Note
t  Always replace the seals and gaskets during assembly work.
t  Always replace self-locking nuts.
t  Tightening torques → Chapter.
t  Assembly bracket → Chapter.
Work procedure
Installation is performed in the reverse order, pay attention to the following points:
–  Check whether the 2 dowel sleeves for centering the gearbox are present in the cylinder block, insert if necessary.
–  If necessary check the centering of the clutch disc.
–  Inspect clutch release bearing for wear, replace if necessary.
–  Grease the drive shaft serration with grease -G 000 100-.
–  When installing engine/gearbox unit, ensure adequate clearance to neighbouring components.
–  Align the engine and gearbox so that they are tension-free.
–  Install the slave cylinder of the hydraulic clutch → Gearbox → Rep. Gr.30.
–  Install the gearshift mechanism and adjust the shift cables → Gearbox → Rep. Gr.34.
For vehicles with air conditioning
–  Install AC compressor → Chapter.
–  Install the V-ribbed belt → Chapter.
Continued for all vehicles
–  Install the drive shaft on the right and left of the gearbox → Chassis → Rep. Gr.40.
–  Install the front exhaust pipe and the exhaust system so that they are not under tension → Chapter.
–  Electrical connections and proper routing → Current flow diagrams and Fitting locations.
–  Install coolant hose → Chapter.
  Note
The drained off coolant must only be then re-used if the cylinder block, cylinder head, radiator or heat exchanger were not replaced.
–  Top up coolant → Chapter.
–  Check oil level before starting the engine.
–  Adapt the engine control unit to the throttle valve control unit -J338- → Vehicle diagnosis, testing and information system VAS 5051.
   

Tightening torques > < Removing engine