Skoda Workshop Service and Repair Manuals

Repairing gearbox housing and clutch housing Special tools and workshop equipment required t  Drift -MP3-403 (VW 295)- t  Adapter -MP3-403/1 (VW 295 A)- t  Thrust piece -MP3-411 (VW 454)- t  Multi-purpose tool -MP3-419 (VW 771)- t  Assembly device -MP3-434 (3066)- t  Pipe section -MP3-450 (VW 415A)- t  Pressure washer -MP3-455 (VW 447 H)- t  Pressure washer -MP3-460 (VW 512)- t  Thrust piece -T10148- t  Sealant -AMV 188 200 03- t  Grease for plug serration of clutch disc -G 000 100-

1 -	Gearbox housing

q	when replacing: set the drive shaft and the differential gear → Chapter

2 -	Oil filler plug, 30 Nm

3 -	Needle bearing

q	for output shaft

q	extracting → Fig.

q	fitting and securing → Fig.

4 -	Adjusting washer

q	for drive shaft

q	Setting overview → Chapter

5 -	Outer ring/tapered-roller bearing

q	for drive shaft

q	removing and installing → Chapter

q	when replacing: set the drive shaft → Chapter

6 -	Outer ring/tapered-roller bearing

q	for output shaft

q	removing and installing → Chapter

q	when replacing: set the output shaft → Chapter

7 -	Adjusting washer

q	for output shaft

q	Setting overview → Chapter

8 -	Outer ring/tapered-roller bearing

q	for drive shaft

q	removing and installing → Chapter

q	when replacing: set the drive shaft → Chapter

9 -	Needle bushing

q	removing and installing → Chapter

10 -	Fitting sleeve

q

2 pieces

11 -	Clutch housing

q	when replacing: setting overview → Chapter

12 -	Ball stud, 25 Nm

q	grease with grease for plug serration of clutch disc -G 000 100-

13 -	Guide bushing

q	with gasket ring for drive shaft and vulcanized O-ring

q	Driving out gasket ring → Fig.

q	Driving in gasket ring → Fig.

q	to replace gasket ring, remove guide bushing

q	if O-ring is damaged, replace guide bushing and O-ring together → Electronic Catalogue of Original Parts

14 -

20 Nm

15 -	Gasket ring with bushing

q	for right flange shaft

q	replace gasket ring together with bushing in the event of damage to the gasket ring → Chapter

q	removing → Fig.

q	installing → Fig.

16 -	Screw plug, 5 Nm

q	is installed instead of the drive for speedometer on vehicles with ABS

17 -	Drive for speedometer, 10 Nm

q	only mounted on vehicles without ABS

18 -	Oil drain plug, 30 Nm

19 -	Outer ring/tapered-roller bearing

q	for differential gear

q	removing and installing → Chapter

q	when replacing: Set the differential gear → Chapter

20 -

Magnet

q	is held in position by the separator surface of the housing

21 -	Outer ring/tapered-roller bearing

q	for differential gear

q	removing and installing → Chapter

q	when replacing: Set the differential gear → Chapter

22 -	Adjusting washer

q	for differential gear

q	Setting overview → Chapter

23 -	Sealing ring

q	for left flange shaft

q	replace → Chapter

Driving out needle bearing

Drive in needle bearing up to stop –  Using a drift secure needle bearing in 3 points in the gearbox housing with 120° offset.

Driving out the guide bushing

Driving the gasket ring into the guide bushing up to the stop

Remove bushing with gasket ring A leg is located in the inner diameter of the bushing. –  Position the extraction hook -MP3-419/37 (VW 771/37) - of the multi-purpose tool -MP3-419 (VW 771)- directly behind the leg in the bushing. –  Press the extraction hook -MP3-419/37 (VW 771/37)- forcefully into the bushing during the extraction process.

Insert bushing with gasket ring –  Clean point for gasket ring in gearbox.

-A-		Screw spindle of assembly device -MP3-434 (3066)- into the threaded part of the differential gear.
-B-		Nut M12

–  By turning the nut -B- insert the bushing with the gasket ring over the pressure plate -T10148 - up to the stop.   Note If the gearbox is disassembled press in the bushing with the gasket ring over the pressure plate -T10148- up to the stop.