skoda Workshop Repair Guides

Skoda Workshop Service and Repair Manuals

Fault finding power transmission - problems with the clutch and clutch control > < Repairing clutch control
Repairing clutch
Repairing clutch
Fault finding power transmission - problems with the clutch and clutch control → Chapter.
Special tools and workshop equipment required
t  Counterholder -MP1-223 (3067)-
t  Centering mandrel -T10086-
t  Centering mandrel -MP3-475A (3190A)-
t  Grease -G 000 100-
   
(Gearbox removed)
  Note
t  Before replacing the clutch disc and pressure plate fault finding power transmission - observe complaints of the clutch and clutch control → Chapter.
t  Replace the clutch discs and pressure plates if the riveting is damaged or loose.
t  Assign the clutch disc and pressure plate in accordance with engine identification characters → Electronic Catalogue of Original Parts.
t  Clean the drive shaft serration and hub serration on used clutch discs. Remove corrosion and only apply a very thin layer of grease -G 000 100- on the drive shaft serration.
t  Subsequently move the clutch disc up and down on the drive shaft until the hub fits smoothly on the shaft.
t  Remove all excess grease.
t  The pressure plates are protected against corrosion and are greased. Only clean the thrust surface as otherwise the life of the clutch may be considerably reduced.
t  Check whether the dowel sleeves for centering the engine/gearbox are present in the cylinder block; insert if necessary.
t  If the dowel sleeves are not installed, there are problems with the gearshift and the clutch or the gearbox is loud.
1 - Flywheel
q   make sure the centering pins are correctly fitted
q   The locating face for the clutch lining must be free from grooves, oil and grease
q   Removing and Installing → Engine; Rep. gr.13
2 - Clutch disc
q   Diameter → Electronic Catalogue of Original Parts
q   Fitting position: the spring cage points towards the pressure plate
q   centering for vehicles with 1.2 ltr and 1.4 ltr engines → Fig.
q   centring for vehicles with 1.4 ltr (TDI) and 1.6 ltr engines → Fig.
q   slightly grease the serration
  Note
Clean the drive shaft serration and hub serration on used clutch discs, remove corrosion. Apply a very thin layer of grease -G 000 100- onto the serration. Subsequently move the clutch disc up and down on the drive shaft until the hub fits smoothly on the shaft. Remove all excess grease.
3 - Pressure plate
q   removing and installing for vehicles with 1.2 ltr and 1.4 ltr engines → Fig.
q   removing and installing for vehicles with 1.4 ltr (TDI) and 1.6 ltr engines → Fig.
q   Check the extremities of the membrane spring → Fig.
4 - Screw M6 - 13 Nm; screw M7 - 20 Nm
q   Release or tighten gradually and crosswise
q   assign according to the → Electronic catalogue of original parts.

   
Centering the clutch disc and removing and installing the pressure plate for vehicles with 1.2 ltr and 1.4 ltr engines
–  Release and tighten screws gradually and crosswise.
–  When removing inverse the position of the pressure pad -MP1-223 (3067)-.
  Note
t  The thrust surface of the pressure plate and the clutch disc lining must fully rest against the flywheel before the screws are inserted.
t  Tighten the screws crosswise and uniformly so as not to damage the centering holes on the pressure plate and the centering pins of the flywheel.
  S30-0057
Centering the clutch disc and removing and installing the pressure plate for vehicles with 1.4 ltr (TDI) and 1.6 ltr. engines
–  Release and tighten screws gradually and crosswise.
–  When removing inverse the position of the pressure pad -MP1-223 (3067)-.
  Note
t  The thrust surface of the pressure plate and the clutch disc lining must fully rest against the flywheel before the screws are inserted.
t  Tighten the fixing screws crosswise and uniformly so as not to damage the centering holes on the pressure plate and the centering pins of the flywheel.
  S30-0208
Check the extremities of the membrane spring
l  Wear is allowed up to half the membrane spring thickness.
  V30-0094

Fault finding power transmission - problems with the clutch and clutch control > < Repairing clutch control