skoda Workshop Repair Guides

Skoda Workshop Service and Repair Manuals

Bleeding brake system with brake filling and bleeding device for vehicles with Mark 20 > < Adjusting values for the load-dependent brake-power regulator
Bleed brake system, vehicles with or without ABS or ABS/EDL Mark 20 and Mark 60
Bleed brake system, vehicles with or without ABS or ABS/EDL Mark 20 and Mark 60
Special tools and workshop equipment required
t  Brake filling and bleeding device, e.g. -VAS 5234-
t  Brake pedal load, e.g. -V.A.G 1238/B-
t  Vehicle system tester -V.A.G 1552- (only for vehicles with ABS/EDL)
  Note
t  Only use new brake fluid complying with the standard → Chapter.
t  If the system is opened, avoid working with compressed air and avoid moving the vehicle.
t  Bleeding the brake system is described using the brake filling and bleeding device, e.g. -VAS 5234-.
If one chamber of the brake fluid reservoir has run completely dry, e.g. leakage in the brake system, bleeding must be carried out using the brake filling and bleeding device, e.g. -VAS 5234-. Then the hydraulic unit is tested with the vehicle system tester -V.A.G 1552- in the function "basic setting" or with the vehicle diagnosis, measurement and information system -VAS 505x-.
  Note
Only use new brake fluid → Chapter.
  WARNING
t  Brake fluid is hygroscopic, i.e. it retains humidity from the ambient air, and must therefore always be stored in airtight containers.
t  Brake fluid must never come into contact with fluids containing mineral oils (oil, petrol, cleaning agent). Mineral oils damage the plugs and boots of the brake system.
t  Drained (used) brake fluid must never be used again.
t  Observe the disposal instructions!
t  Brake fluid is toxic, avoid skin contact.
t  Because of its caustic effect brake fluid must not come into contact with paint.
t  Rinse any brake fluid spills with a lot of water.
t  Dispose of brake fluid in compliance with the applicable environmental regulations.
Vehicles without ABS or ABS/EDL
–  Connect up the brake filling and bleeding device e.g. -VAS 5234- but do not yet switch it on.
Bleeding sequence → Chapter
–  Remove dust caps from the vent valves of the brake calipers/wheel-brake cylinder.
–  Switch on brake filling and bleeding device e.g. -VAS 5234-.
–  Leave the bleeder screws on the plugged-on hose of the bleeder bottle open for as long as is takes until the bubble-free brake fluid flows out.
Vehicles with Mark 20 or Mark 60
–  Connect up the brake filling and bleeding device e.g. -VAS 5234- but do not yet switch it on.
–  Insert brake pedal load.
If one chamber of the brake fluid reservoir has run completely dry (e.g. leakage in the brake system) first of all a pre-bleeding of the brake system must be performed.
Bleeding sequence for vehicles with Mark 20 → Chapter
Bleeding sequence for vehicles with Mark 60 → Chapter
Then bleed the hydraulic unit with the function „Basic setting“ and the vehicle system tester -V.A.G 1552-.
A characteristic feature of right-hand drive vehicles
   
If one chamber of the brake fluid reservoir has run completely dry (e.g. leakage in the brake system) or after changing the hydraulic unit, then the master brake cylinder must be bled via the bleeder valves after carrying out the basic setting -arrows-.
Continued for vehicles with Mark 60
Perform a null balance for the brake pressure sender -1--G201- after bleeding the brake system → Chapter.
Continued for all vehicles
When replenishing brake fluid with a brake filling and bleeding device, it is important to ensure that the filling pressure of 0.1 MPa (1 bar) is not exceeded.
Therefore the brake fluid pressure on the brake filling and bleeding device must be regulated down to 0.1 MPa (1 bar) → Operating instructions of the bleeding device
If the filling pressure of 0.1 MPa (1 bar) is exceeded, proper bleeding of the hydraulic unit is no longer assured.
–  Initiate the basic setting on vehicles with Mark 20 → Chapter.
–  Initiate the basic setting on vehicles with Mark 60 → Chapter.
After bleeding perform a test drive. While doing so perform at least one ABS adjustment!
  N47-0166

Bleeding brake system with brake filling and bleeding device for vehicles with Mark 20 > < Adjusting values for the load-dependent brake-power regulator