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Disassembling and assembling the tripod joint AAR 2000 > < Disassembling and assembling the tripod joint AAR 2900

Octavia Mk1

Repairing drive shaft with inner tripod joint AAR 2000 and outer CV joint
Repairing drive shaft with inner tripod joint AAR 2000 and outer CV joint
Special tools and workshop equipment required
t  Pressure plate -MP 3-406-
t  Pressure plate -MP 3-407-
t  Pressure spindle -MP 3-408-
t  Spacer sleeves -MP 3-458/2-
t  Pressure spindle -MP 6-405-
t  Strutting bushing -MP 6-428-
t  Tensioner -MP 6-429-
t  Workshop press, e.g. -V.A.G 1290 A-
t  Tensioning pliers, e.g. -V.A.G 1275-, -V.A.G 1682-
t  Circlip pliers (commercially available)
Grease quality and grease quantity
  Note
t  The inner joints and the inner tripod joints must only be filled with high temperature grease from the relevant repair kit → electronic catalogue of original parts.
t  Grease quantity for outer CV joint → Anchor.
t  Grease quantity for inner tripod joint → Anchor.
   
  Note
t  Assignment of the drive shafts → electronic catalogue of original parts
t  Grease joint if necessary, when replacing the joint boot.
t  On tripod joints only apply grease in the joint, never in the grease boot.
1 - Joint boot for outer CV joint
q   inspect for tears and chafing points
q   Assignment → Electronic Catalogue of Original Parts
2 - Open warm-type clamp
q   replace
q   tensioning → Fig.
3 - Fillister head screw with internal serrations
q   replace after each removal
q   initially tighten to 10 Nm, subsequently tighten crosswise to final torque:
M8 x 28 = 20 Nm + 90°
q   Assignment → Electronic Catalogue of Original Parts
4 - Shim
q   Assignment → Electronic Catalogue of Original Parts
5 - Joint part
q   grease → Anchor
q   Assignment → Electronic Catalogue of Original Parts
6 - Tripod spider with rollers
q   Chamfer -arrow- points towards the drive shaft serration
7 - Circlip
q   replace
q   insert into the groove at the shaft
8 - O-ring seal
q   replace
9 - Cover
q   replace
10 - Open warm-type clamp
q   for tripod joint
q   always replace
11 - Joint boot for tripod joint
q   inspect for tears and chafing points
q   Assignment → Electronic Catalogue of Original Parts
12 - Drive shaft
q   Assignment → Electronic Catalogue of Original Parts
13 - Open warm-type clamp
q   replace
q   tensioning → Fig.
14 - Disc spring
q   Fitting position → Fig.
15 - Thrust ring
q   Fitting position → Fig.
16 - Circlip
q   replace
q   insert into the groove at the shaft
17 - Outer CV joint
q   must be replaced completely
q   removing → Fig.
q   install: drive onto the shaft with a plastic hammer until the compressed circlip expands
q   grease → Anchor
q   check → Chapter
q   Assignment → Electronic Catalogue of Original Parts

   

Disassembling and assembling the tripod joint AAR 2000 > < Disassembling and assembling the tripod joint AAR 2900