skoda Workshop Repair Guides

Skoda Workshop Service and Repair Manuals

Summary of components: Vane pump for power-assisted steering > < Removing and installing the power-assisted steering gear - RHD vehicles
Repairing power-steering gear (ZF) - RHD vehicles
Repairing power-steering gear (ZF) - RHD vehicles
Special tools and workshop equipment required
t  Puller Kukko -V/176-
t  Open-jawed wrench insert, e.g. -V.A.G 1332/5-
t  Caliper gauge
t  Clamp pliers for hose clamp, e.°g. -V.A.G 1275-
t  Semi-fluid gear lubricant -TL733-, -NO 52733 00- e.g. -DEA ORNA F6 EPO (AOF 063 000 04)-
   
  Note
t  Always replace the steering components -Pos. 1- up to -Pos. 9- after an accident or in the event of damage to the front axle.
t  No provision is made for repairing on the power-steering gear. The cause of any problems which may arise is determined by the pressure test and tightness test. If there is a fault, replace the power-steering gear.
t  Welding and straightening of the steering components is not allowed.
t  Replace the self-locking nuts and screws.
t  Only use original warm-type clamps.
t  Only use steering gear grease -AOF 063 000 04- in order to grease the gear rack (filling capacity 23 ... 27 g).
1 - Right track rod end
t  press off the steering arm → Chapter
t  check → Anchor
t  removing and installing → Anchor
t  Check fitting position
t  changed as of vehicle identification number TMBZZZ1U12W2074066 → Chapter
2 - Counternut, 50 Nm
3 - Open warm-type clamp
t  replace
t  removing - open with cutting pliers
t  tensioning → Anchor
4 - Bellows
t  It is only possible to change the bellows on a removed power steering gear
t  before removing boot detach the track-rod end → Anchor
t  inspect for wear (cuts, splits), inspect sealing surfaces and sealing lips for cleanliness or damage
5 - Open warm-type clamp
t  replace
t  removing - open with cutting pliers
t  tensioning → Anchor
6 - Track rod
t  Tightening torque on steering rack: 75 Nm
t  left and right track rod adjustable
t  removing and installing → Anchor
t  changed as of vehicle identification number TMBZZZ1U12W2074066 → Chapter
7 - Power-steering gear
t  no provision made for repairs
t  removing and installing → Chapter
t  adjust → Chapter
t  Inspecting centre position → Anchor
8 - Clamp with rubber insert
9 - Left track rod end
t  press off the steering arm → Chapter
t  check → Anchor
t  removing and installing → Anchor
t  Check fitting position
t  changed as of vehicle identification number TMBZZZ1U12W2074066 → Chapter

   

Summary of components: Vane pump for power-assisted steering > < Removing and installing the power-assisted steering gear - RHD vehicles