Octavia Mk1
| Disassembling and assembling cylinder block, crankshaft and flywheel |
| 1 - | Bearing shells 1, 2, 4 and 5 |
| q | do not mix up used bearing shells (mark) |
| 2 - | 65 Nm |
| 3 - | Bearing caps |
| q | Bearing cap 1: on the belt pulley side |
| q | bearing cap 3 with recesses for thrust washers |
| q | retaining lugs of the bearing shells of the cylinder block/bearing cap must be on top of one another |
| 4 - | Bearing shell 3 |
| 5 - | Thrust washer |
| q | for bearing cap 3 |
| q | pay attention to locating element |
| 6 - | Crankshaft |
| q | Axial play when new: 0.07 to 0.18 mm wear limit: 0.20 mm |
| q | Ø Crankshaft bearing journal: 54.00 mm |
| q | Ø Conrod bearing journal: 47.80 mm |
| 7 - | Thrust washer |
| q | for cylinder block, bearing 3 |
| 8 - | Flywheel |
| q | Removing and installing with component parts of the clutch → manual gearbox 02K; Rep. Gr.30 |
| 9 - | 60 Nm + torque a further 1/4 turn (90°) |
| q | replace |
| 10 - | Washer |
| q | Check fitting position |
| 11 - | Pressure plate |
| q | Removing and installing pressure plate → Fig. |
| 12 - | Intermediate plate |
| q | inserted on sealing flange |
| q | must be positioned on dowel sleeves |
| q | do not damage/bend during assembly work |
| 13 - | 10 Nm |
| 14 - | Sealing flange with sealing ring |
| q | must be replaced completely |
| 15 - | Gasket |
| q | replace |
| 16 - | Sealing flange/oil pump |
| q | as of engine No. 210158 with integrated oil pump |
| q | Removing and installing oil pump → Chapter |
| 17 - | Gasket ring |
| q | replace → Chapter |
| q | as of engine No. 210158 modified version |
| 18 - | Sealing bush |
| q | replace if damaged |
| q | first insert into sealing flange |
| q | oil before assembly |
| 19 - | Sprocket |
| q | for oil pump drive |
| 20 - | Oil pump |
| q | Version up to engine No. 210157 |
| q | removing and installing → Chapter |
Note
