Octavia Mk1
| Injection pump - summary of components |
| t | Observe safety measures → Chapter |
| t | Observe rules for cleanliness → Chapter |
| t | Removing and installing injection pump → Chapter |
| t | Dynamically testing and setting the commencement of injection → Chapter |
Note| Fuel hoses at the engine must only be secured with spring-type clips. The use of clamp-type or screw-type clips is not allowed. |
| 1 - | Antifatigue bolt |
| t | always replace |
| t | 20 Nm + torque a further 90° (1/4 turn) |
| 2 - | Injection pump gear |
| 3 - | Hub nut |
| t | on no account release |
| 4 - | Connection fittings |
| t | for feed line |
| t | 28 Nm |
| 5 - | Gasket ring |
| t | replace |
| 6 - | Injection pump |
| q | with fuel temperature sender -G81- |
| q | with Metering adjuster -N146- |
| q | with modulating piston movement sender -G149- |
| q | Gasket set → Electronic Catalogue of Original Parts |
| q | Newly seal injection pump → Chapter |
| 7 - | Fuel shut-off valve -N109- |
| t | 20 Nm |
| 8 - | Connection fittings |
| t | for return-flow line |
| t | 28 Nm |
| 9 - | Return-flow line |
| t | to regulating valve/fuel filter |
| 10 - | 25 Nm |
| 11 - | Injection lines |
| t | tighten to 25 Nm |
| t | remove with ring spanner for injection lines (e.g. - 3035-) |
| t | always replace completely wiring set |
| 12 - | Connection fittings, 45 Nm |
| t | with pressure valve |
| 13 - | 25 Nm |
| 14 - | Injection nozzle |
| t | for cylinder 3 with needle lift sender -G80- |
| t | remove and install, test → Chapter |
| t | Tighten screw for return-flow line of cylinder 3 to 10 Nm |
| 15 - | 20 Nm |
| 16 - | Clamp |
| 17 - | Bracket |
| 18 - | Copper seal |
| q | replace |
| 19 - | 12 Nm |
| 20 - | Commencement of injection valve -N108- |
| 21 - | O-ring |
| 22 - | Strainer |
| 23 - | 25 Nm |
| 24 - | Cover for injection timing device |
| 25 - | Bushing |
| q | with nut |
| 26 - | Holder |
| q | for alternator, or for alternator and AC compressor |
| q | removing and installing → 1.9 ltr./66 kW Engine, Mechanics → Rep. Gr.13 |
| 27 - | 25 Nm |
