Octavia Mk1
| Summary of components - disassembling and assembling the angle gearbox |
| 1) Adjustments need to be made when replacing these parts → Chapter. |
| 1 - | Conical screw, 25 Nm |
| q | Right flange shaft to threaded piece/differential gear |
| q | the length of the conical screw is specific to the angle gearbox |
| q | when replacing the angle gearbox, assign the conical screw via the → Electronic Catalogue of Original Part |
| 2 - | Right flange shaft |
| q | removing → Anchor |
| q | installing → Anchor |
| q | Removing and installing with gearbox fitted → Chapter |
| 3 - | Needle bearing (polygon bearing) |
| q | 2 pieces |
| q | replace → Chapter |
| 4 - | Circlip |
| q | always replace → Electronic Catalogue of Original Parts |
| 5 - | Sealing ring |
| q | lever out with tyre lever |
| q | drive in with thrust piece- T10049- up to the stop → Anchor |
| q | replace with installed gearbox → Chapter |
| 6 - | Double screw, 45 Nm |
| q | M 10/M 8 |
| 7 - | Washer |
| q | for double screw Pos. 6 |
| 8 - | 25 Nm |
| q | M 8 |
| 9 - | 45 Nm |
| q | M 10 |
| 10 - | Oil drain plug, 60 Nm |
| q | with solenoid and gasket ring |
| 11 - | Cover, large1) |
| q | removing → Anchor |
| q | when installing do not tilt, tighten fixing screws crosswise in stages |
| 12 - | O-ring |
| q | if present, always replace → Electronic Catalogue of Original Parts |
| 13 - | Oil deflecting washer |
| q | check fitting position → Anchor |
| q | on certain gearboxes fitted between adjusting washer S1 Pos. 14 and large tapered-roller bearing for bearing/head bevel gear Pos. 15 |
| 14 - | Adjusting washer S1 |
| q | Note thickness |
| q | on certain gearboxes fitted between oil deflecting washer Pos. 13 and large cover Pos. 11 |
| q | Setting overview → Chapter |
| 15 - | Large tapered-roller bearing for bearing/head bevel gear1) |
| Inner ring: |
| q | pressing off → Anchor |
| q | pressing on → Anchor |
| Outer ring: |
| q | removing → Anchor |
| q | installing → Anchor |
| 16 - | Head bevel gear with drive shaft1) |
| q | is paired with shank bevel gear Pos. 29 |
| q | cannot not be pressed off the drive shaft |
| q | adjust → Chapter |
| 17 - | Final drive housing1) |
| q | Drain oil, then tension the angle gearbox in the assembly support with gearbox mount -T30097 (T10108)- → Chapter |
| 18 - | Bushing for oil supply |
| q | removing → Anchor |
| q | installing → Anchor |
| 19 - | O-ring |
| q | always replace → Electronic Catalogue of Original Parts |
| 20 - | Small tapered-roller bearing for bearing/head bevel gear1) |
| Inner ring: |
| q | fits loosely on the drive shaft |
| q | removing → Anchor |
| q | installing → Anchor |
| Outer ring: |
| q | fits loosely in the final drive housing |
| q | removing → Anchor |
| q | installing → Anchor |
| 21 - | 25 Nm |
| 22 - | O-ring |
| q | always replace → Electronic Catalogue of Original Parts |
| q | must rest in the round slot |
| 23 - | Cover, small1) |
| q | removing → Anchor |
| q | when installing do not tilt, tighten fixing screws crosswise in stages |
| 24 - | O-ring |
| q | always replace → Electronic Catalogue of Original Parts |
| 25 - | Adjusting washer S2 |
| q | Note thickness |
| q | Setting overview → Chapter |
| 26 - | O-ring |
| q | always replace → Electronic Catalogue of Original Parts |
| 27 - | Bushing for oil supply |
| q | removing → Anchor |
| q | installing → Anchor |
| 28 - | Roller sleeve |
| q | removing → Anchor |
| q | installing → Anchor |
| 29 - | Shank bevel gear1) |
| q | is paired with head bevel gear |
| q | Clean thread |
| q | Grease serration for output flange with multi-purpose grease |
| q | adjust → Chapter |
| 30 - | Large tapered-roller bearing for shank bevel gear1) |
| Inner ring |
| q | position onto the shank bevel gear Pos. 29 |
| Outer ring |
| q | pressing out → Anchor |
| q | installing → Anchor |
| 31 - | Output flange1) |
| q | removing → Anchor |
| q | inserting → Anchor |
| q | Grease serration with multi-purpose grease |
| 32 - | 475 Nm |
| q | unscrew → Anchor |
| q | screw on → Anchor |
| q | always replace → Electronic Catalogue of Original Parts |
| q | insert using locking agent -D 000 600- |
| 33 - | Adjusting washer S4 |
| q | Note thickness |
| q | Setting overview → Chapter |
| q | position onto shank bevel gear Pos. 29 before inserting the inner ring for the small tapered-roller bearing Pos. 35 |
| 34 - | Sealing ring |
| q | only replace if the angle gearbox has been removed → Chapter |
| 35 - | Small tapered-roller bearing for shank bevel gear1) |
| Outer ring: |
| q | pressing out → Anchor |
| q | installing → Anchor |
| Inner ring: |
| q | pull off from output flange → Anchor |
| q | fit into outer ring |
| 36 - | 25 Nm |
| q | install with sealant -AMV 188 200- |
| 37 - | Secondary shaft housing1) |
| q | dismantling → Anchor |
| q | installing → Anchor |
| q | when installing do not tilt, tighten fixing screws crosswise in stages |
| 38 - | Adjusting washer S3 |
| q | Note thickness |
| q | Setting overview → Chapter |
| q | coat with sealant -AMV 188 200- on both sides before fitting on |