Octavia Mk1
Removing and installing the drive shaft, output shafts, differential gear, angle gearbox and gear shift rods - vehicles with four-wheel drive |
1 - | Output shaft gears 1 through 4 |
q | disassembling and assembling → Chapter |
q | Fitting position up to gearbox manufacturing date 18 05 3 → Fig. |
q | Fitting position as of gearbox manufacturing date 19 05 3 → Fig. |
2 - | Gear shift rod with shift fork for 1st and 2nd gear |
q | Fitting position up to gearbox manufacturing date 18 05 3 → Fig. |
q | Fitting position as of gearbox manufacturing date 19 05 3 → Fig. |
3 - | Gear shift rod with shift fork for 3rd and 4th gear |
q | Fitting position up to gearbox manufacturing date 18 05 3 → Fig. |
q | Fitting position as of gearbox manufacturing date 19 05 3 → Fig. |
4 - | Output shaft 5th/6th gear and reverse gear |
q | disassembling and assembling → Chapter |
q | Fitting position up to gearbox manufacturing date 18 05 3 → Fig. |
q | Fitting position as of gearbox manufacturing date 19 05 3 → Fig. |
5 - | Gear shift rod with shift fork for 5th and 6th gear |
q | Fitting position up to gearbox manufacturing date 18 05 3 → Fig. |
q | Fitting position as of gearbox manufacturing date 19 05 3 → Fig. |
6 - | Gearshift fork reverse gear |
q | Fitting position up to gearbox manufacturing date 18 05 3 → Fig. |
q | Fitting position as of gearbox manufacturing date 19 05 3 → Fig. |
7 - | Drive shaft |
q | disassembling and assembling, up to gearbox manufacturing date 18 05 3 → Chapter |
q | disassembling and assembling, as of gearbox manufacturing date 19 05 3 → Chapter |
8 - | Reverse shaft |
q | with thrust washer above the reverse gear |
q | removing and installing, up to gearbox manufacturing date 18 05 3 → Chapter |
q | removing and installing, as of gearbox manufacturing date 19 05 3 → Chapter |
9 - | Thrust washer |
10 - | Lock washer |
q | secures the outer ring/tapered-roller bearing for drive shaft |
11 - | 12 Nm |
q | self-locking |
q | always replace → Electronic Catalogue of Original Parts |
12 - | Breather |
q | connect with slave cylinder Pos. 16 |
13 - | Clutch housing |
q | Repair up to gearbox manufacturing date 18 05 3 → Chapter |
q | Repair as of gearbox manufacturing date 19 05 3 → Chapter |
14 - | Gasket ring for drive shaft |
q | replace → Chapter |
15 - | O-ring |
q | pull onto line connection |
q | moisten with brake fluid before installing |
16 - | Slave cylinder with release bearing |
17 - | Screw |
q | for metal slave cylinder: 12 Nm (without locking agent) |
q | for plastic slave cylinder: 15 Nm (with locking agent) |
q | 3 pieces |
q | replace → Electronic Catalogue of Original Parts |
q | carefully tighten in small stages crosswise so that the screw-down eyes of the slave cylinder do not break off |
18 - | Conical screw, 25 Nm |
19 - | O-ring |
q | always replace → Electronic Catalogue of Original Parts |
20 - | Angle gearbox |
q | Removing and installing with gearbox fitted → Chapter |
q | Removing and installing with gearbox removed → Chapter |
q | disassembling and assembling → Chapter |
21 - | 40 Nm and torque a further 45° |
q | always replace → Electronic Catalogue of Original Parts |
22 - | Washer |
23 - | O-ring |
q | always replace → Electronic Catalogue of Original Parts |
24 - | O-ring |
q | always replace → Electronic Catalogue of Original Parts |
25 - | 12 Nm |
26 - | Sender for speedometer |
Note
t | On certain gearboxes, the sender is no longer present; assign according to → Electronic Catalogue of Original Parts. |
t | The hole is then covered with a screw cap, which is fastened with the screw Pos. 25. |
27 - | O-ring |
q | always replace → Electronic Catalogue of Original Parts |
28 - | Differential gear |
q | disassembling and assembling → Chapter |