Octavia Mk1
| Removing and installing sealing flange and pressure plate/drive plate |
Note| t | Repairs to the clutch → 5-speed Manual Gearbox; Rep. gr.30. |
| t | Secure the engine with engine mount -MP1-202- and distance sleeves -T30010 (VW540/1B)- on the assembly stand before performing assembly work. |
| 1 - | 15 Nm |
| 2 - | Sealing ring |
| q | Pay attention to version → Fig. |
| q | Do not oil sealing lip of gasket ring |
| q | replace → Chapter |
| 3 - | Sealing flange on the belt pulley side |
| q | must be positioned on dowel sleeves |
| q | removing and installing → Chapter |
| q | remove oil pan for removing and installing |
| 4 - | Threaded pin, 10 Nm |
| q | replace |
| q | unscrew for attaching engine holder -T10012- |
| 5 - | Cylinder block |
| q | removing and installing crankshaft → Chapter |
| q | Disassembling and assembling pistons and conrods → Chapter |
| 6 - | Sealing ring |
| q | replace |
| 7 - | 100 Nm |
| 8 - | 60 Nm + torque a further 90° (1/4 turn) |
| q | replace |
| 9 - | Washer |
| q | Check fitting position |
| 10 - | Pressure plate/driver disc |
| q | Removing and installing pressure plate → Chapter |
| q | removing and installing driver disc → Chapter |
| 11 - | Intermediate plate |
| q | hang on the sealing flange → Fig. |
| q | must be positioned on dowel sleeves |
| q | do not damage/bend during assembly work |
| 12 - | Sealing flange on flywheel side |
| q | with gasket |
| q | must be replaced completely |
| q | use supporting sleeve supplied for installing |
| q | remove oil pan for removing and installing |
| q | Neither grease nor oil sealing lip of gasket ring |
| q | before installing remove grease residue from crankshaft journal with a clean cloth |
| q | supporting sleeve must not be removed until after pushing sealing flange onto the crankshaft journal |
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| I | Elastomer gasket ring a sealing lip -1-; with garter spring |
| II | PTFE gasket ring multiple sealing lips -2-; without garter spring |
Note
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