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Removing and installing door assembly carrier
Removing and installing door assembly carrier
Removing:
  Note
The assembly carrier is removed together with the window lifter.
–  Switch off the ignition and all electrical components.
–  Remove front door trim panel → Chapter.
–  Remove lock cylinder (driver's door) → Chapter or lock cylinder housing (front passenger door) → Chapter.
   
–  Unclip clip -1- from the door handle -2-.
  S57-0084
–  Release caps -1-.
–  Lower door window until adjusting pin -2- and straddling dowel -3- can be reached in the assembly carrier opening.
–  Screw an M5 screw (approximately 70 mm long) into the adjusting pin -2- and remove from straddling dowel -3-.
–  Screw an M8 screw (approximately 80 mm long) into the straddling dowel -3-.
  Note
Do not use excessive force when screwing the screw into the straddling dowel as it may fall into the door.
–  Withdraw the straddling dowel from the window lifter guide and hence from the door window pane.
–  Push door window upwards and secure (e.g. with adhesive tape).
  S57-0145
–  Pull off the bellows -1- from pillar A.
–  Disconnect plug connections -2- and pull the wiring loom through the bellows -1-.
  S57-0165
–  Drive out rivet stems -arrows- with extractor (Ø 3 mm).
–  Bore out rivet heads (drill Ø 10 mm).
  Note
After drilling open the rivets of the assembly carrier carefully remove the remaining rivets inside the doors.
  S57-0144
–  Remove screws -1- (20 Nm).
–  Bend away the assembly carrier from the door.
–  Release plug from door lock and plug from exterior mirror.
–  Detach door lock and carefully take assembly carrier out of the door.
Installing:
–  Installation is carried out in the reverse order; pay attention to the following points:
  Note
t  When installing the assembly carrier use original replacement parts only (tear rivets).
  S57-0088
t  Install door assembly carrier -1- on the centering pin at the rivets -arrow A- and -arrow B-.
t  Start riveting the door assembly carrier -1- from the centering pin at the rivets -arrow A-.
  S57-0150
t  When securing the window pane in the power-window lifter observe the fitting position of the straddling dowel -3- and the straddle pin -4-.
1 - Window lifter
2 - Window pane
3 - Straddling dowel
4 - Adjusting pin
a = 0.75 ± 0.2 mm
  S57-0154

Body > Body Work > Front door, central locking > Front door > Removing and installing door assembly carrier

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