Running gear
- Brake systems
- Technical Data
- ABS, ADR, TCS, EDL, ESP
- Antilock braking system (ABS)
- Electrical/electronic components and fitting locations ABS Mark 70 (ABS/TCS)
- Electrical/electronic components and fitting locations ABS Mark 70 (ABS/TCS) for vehicles up to MY 08
- Electrical/electronic components and fitting locations ABS Mark 70 (ABS/TCS) for vehicles as of MY 09
- Electrical/electronic components and fitting locations ABS Mark 70 (ABS/TCS) for vehicles as of MY 11
- Electrical/electronic components and fitting locations ABS Mark 60/Mark 60 EC (ABS/EDL/TCS/ESP)
- Electrical/electronic components and fitting locations ABS Mark 60/Mark 60 EC for vehicles up to MY 08
- Electrical/electronic components and fitting locations ABS Mark 60/Mark 60 EC for vehicles as of MY 09
- Electrical/electronic components and fitting locations ABS Mark 60 EC/PYA for vehicles as of MY 11
- Indication of faults by means of warning lights
- Hydraulic Control Unit, Brake Servo Unit/Master Brake Cylinder ABS Mark 70 (ABS/TCS)
- Summary of components - Vehicles with left-hand drive
- Connecting brake lines from the master brake cylinder to the hydraulic unit - Vehicles with left-hand drive
- Removing and installing control unit and hydraulic unit - Vehicles with left-hand drive
- Summary of components - Vehicles with right-hand drive
- Connecting brake lines from the master brake cylinder to the hydraulic unit - Vehicles with right-hand drive
- Removing and installing control unit and hydraulic unit - Vehicles with right-hand drive
- Hydraulic control unit, brake servo unit/master brake cylinder ABS Mark°60/Mark 60 EC (ABS/EDL/TCS/ESP)
- Summary of components ABS Mark 60 - for vehicles with left-hand drive up to CW 21/08
- Summary of components ABS Mark 60 EC - for vehicles with left-hand drive as of CW 22/08
- Connect brake lines from the master brake cylinder to the ABS hydraulic unit - Vehicles with left-hand drive
- Removing and installing ABS control unit - Vehicles with left-hand drive
- Summary of components ABS Mark 60 EC (ABS/EDL/TCS/ESP) - Vehicles with right-hand drive
- Connecting brake lines from the master brake cylinder to the ABS hydraulic unit - Vehicles with right-hand drive
- Removing and installing ABS control unit - Vehicles with right-hand drive
- Removing and Installing parts of the ABS System on the front and rear axle
- Removing and installing parts of the ESP
- Brake, brake mechanics
- Repairing the front brake
- Changing the brake pads of the front brake - Mounting instructions
- Repairing front brake, the floating caliper disc brake FS-III
- Removing and installing brake pads, floating caliper disc brake FS-III
- Removing and installing brake caliper, floating caliper disc brake FS-III
- Repairing the front wheel brake, brake caliper FN3
- Removing and installing brake pads, brake caliper FN3
- Removing and installing brake caliper, brake caliper FN3
- Repairing rear brake
- Changing the brake pads of the rear brake - Mounting instructions
- Repairing rear brake CII 41 (vehicles with front and four-wheel-drive)
- Removing and installing brake pads CII 41
- Removing and installing brake caliper CII 41
- Repairing rear axle brake CI 38 (vehicles with front-wheel drive)
- Removing and installing brake pads CI 38
- Removing and installing brake caliper CI 38
- Repairing rear brake Bosch BIRIII (vehicles with front and four-wheel drive)
- Removing and installing brake pads Bosch BIRIII
- Removing and installing brake caliper Bosch BIRIII
- Handbrake
- Brake pedal - Vehicles with left-hand drive
- Summary of components of brake pedal
- Separating the brake pedal from the brake servo unit and clipping onto brake servo unit
- Removing and installing brake pedal
- Removing and installing bracket
- Setting, removing and installing the brake light switchF and brake pedal switchF47 until 10.05
- Removing and installing brake light switch F and brake pedal switch F47 as of 11.05
- Brake pedal - Vehicles with right-hand drive
- Summary of components of brake pedal
- Separating the brake pedal from the brake servo unit and clipping onto brake servo unit
- Removing and installing brake pedal
- Removing and installing bracket
- Setting, removing and installing the brake light switchF and brake pedal switchF47 until 10.05
- Removing and installing brake light switch F and brake pedal switch F47 as of 11.05
- Repairing the front brake
- Brakes, hydraulics, regulator, servo
- Repairing the front brake caliper
- Repairing the rear brake caliper
- Checking the master brake cylinder for tightness
- Bleeding brake system
- Summary of Components: brake servo unit/master brake cylinder
- Summary of components - Vehicles with left-hand drive
- Summary of components - Vehicles with right-hand drive
- Fitting position of the cap from the brake fluid reservoir
- Vacuum pump for brake servo unit (vehicles with diesel engines)
- Brake vacuum pumpV192 (vehicles with petrol engines)
- Checking the non-return valve
- Removing and installing the pressure sensor for the brake servo unit G294
- Master brake cylinder
- Brake servo unit
- Brake line
- Wheels, Tyres
- Wheels, tyres. axle align
- Axles, steering
- Front suspension, drive shafts
- Repairing front axle
- Summary of components: assembly carrier, anti-roll bar, track control arm - aluminium assembly carrier
- Summary of components: aluminium assembly carrier, anti-roll bar, track control arm
- Fixing the assembly carrier and the console - aluminium assembly carrier
- Lower the assembly carrier in the service position - aluminium assembly carrier
- Removing and installing the assembly carrier - aluminium assembly carrier LHD - vehicles with left-hand drive
- Removing and installing the assembly carrier - aluminium assembly carrier RHD - vehicles with right-hand drive
- Replacing rubber-metal bearing for pendulum support - aluminium assembly carrier
- Removing and installing track control arm with bracket - aluminium assembly carrier
- Replacing rubber-metal bearing for track control arm - aluminium assembly carrier
- Replacing bracket with bearing for track control arm - aluminium assembly carrier
- Removing and installing the anti-roll bar - aluminium assembly carrier LHD - vehicles with left-hand drive
- Removing and installing the anti-roll bar - aluminium assembly carrier RHD - vehicles with right-hand drive
- Removing and installing front left vehicle level sensor G78
- Inspecting the steering joint
- Removing and installing the steering joint
- Assembly carrier, anti-roll bar, track control arm - assembly carrier made of steel sheet
- Summary of components: assembly carrier made of steel sheet, anti-roll bar, track control arm LHD - vehicles with left-hand driv
- Summary of components: assembly carrier made of steel sheet, anti-roll bar, track control arm RHD - vehicles with right-hand dri
- Fix the assembly carrier - assembly carrier made of steel sheet
- Lower the assembly carrier in the service position - assembly carrier made of steel sheet
- Removing and installing the assembly carrier - assembly carrier made of steel sheet LHD - vehicles with left-hand drive
- Removing and installing the assembly carrier - assembly carrier made of steel sheet RHD - vehicles with right-hand drive
- Removing and installing the anti-roll bar - assembly carrier made of steel sheet LHD - vehicles with left-hand drive
- Removing and installing the anti-roll bar - assembly carrier made of steel sheet RHD - vehicles with right-hand drive
- Removing and installing the track control arm - assembly carrier made of steel sheet
- Replacing rubber-metal bearing for track control arm - assembly carrier made of steel sheet
- Removing and installing front left vehicle level sensor G78
- Inspecting the steering joint
- Removing and installing the steering joint
- The wheel bearing
- Summary of components of the wheel bearing
- Removing and installing bolt for securing the drive shaft - twelve-sided bolt
- Removing and installing bolt for securing the drive shaft - twelve-sided bolt
- Removing and installing the wheel hub with wheel bearing
- Removing and installing wheel bearing housing
- Wheel suspension
- Repairing drive shafts
- Drive shaft with inner CV joint VL90 and VL100
- Drive shaft with inner CV joint VL107
- Drive shaft with inner tripod joint AAR2600i
- Drive shaft with inner tripod joint AAR3300i
- Repairing outer CV joints RF90, UF100, UF107, RO104, RO3700
- Drive shaft with outer CV joint RO104
- Drive shaft with outer CV joint RO3700
- Rear suspension, drive shaft
- Repairing rear wheel suspension (vehicles with front-wheel drive)
- Summary of components: Assembly carrier, suspension arm, track rod for rear axle, rear left vehicle level sensorG76 (vehicles wi
- Rear left vehicle level sensorG76 (Summary of components)
- Remove and install rear left vehicle level sensorG76 in the vehicle
- Removing and installing rear suspension
- Removing and installing top suspension arm
- Removing and installing bottom suspension arm
- Removing and installing track rod for rear axle
- Removing and installing bracket for the speed sensor cable
- Summary of components: wheel-bearing housing, trailing arm (vehicles with front-wheel drive)
- Summary of components: shock absorber, helical spring (vehicles with front-wheel drive)
- Summary of components: Anti-roll bar (vehicles with front-wheel-drive)
- Repairing rear wheel suspension (vehicles with four-wheel drive)
- Summary of components: assembly carrier, final drive (vehicles with four-wheel drive)
- Summary of components: suspension arm, track rod for rear axle, Rear left side vehicle level sensorG76 (vehicles with four-wheel
- Rear left vehicle level sensorG76 (Summary of components)
- Remove and install rear left vehicle level sensorG76 in the vehicle
- Removing and installing top suspension arm
- Removing and installing bottom suspension arm
- Removing and installing track rod for rear axle
- Removing and installing bracket for the speed sensor cable
- Summary of components: wheel-bearing housing, trailing arm (vehicles with four-wheel drive)
- Summary of components: shock absorber, helical spring (vehicles with four-wheel drive)
- Summary of components: anti-roll bar (vehicles with four-wheel-drive)
- Drive shaft (vehicles with four-wheel drive)
- Summary of components for vehicles up to 06.07
- Summary of components for vehicles as of 07.07
- Removing and installing hexagon screw for securing the drive shaft
- Removing and installing twelve-sided bolt for securing the drive shaft
- Removing and installing a drive shaft
- Disassembling and assembling drive shaft
- Designation, distinguish the diameter as specified and grease quantity for joints
- Wheels, tyres. axle align
- Chassis - Specified values of steering geometry
- Vehicle alignment
- General points
- Measurement preliminaries
- Vehicle alignment
- Overview of the work sequence for vehicle alignment
- Check transversal inclination of the vehicle "straight-ahead position"
- Adjust the camber on the front axle - aluminium assembly carrier
- Adjusting the camber on the front axle
- Adjust the camber on the rear axle
- Adjust the track on the rear axle
- Adjust the track on the front axle
- Steering
- Steering column LHD - vehicles with left-hand drive
- Summary of components of steering column LHD - for vehicles up to CW 44/08
- Summary of components of steering column LHD - for vehicles as of CW 45/08
- Removing and installing steering column LHD - for vehicles up to CW 44/08
- Removing and installing steering column LHD - for vehicles as of CW 45/08
- Observe handling and transportation of the steering column
- Check the steering column for damage
- Removing and installing holder for steering column and frequency link LHD
- Steering column RHD - vehicles with right-hand drive
- Summary of components of steering column RHD - for vehicles up to CW 44/08
- Summary of components of steering column RHD - for vehicles as of CW 45/08
- Removing and installing steering column RHD - for vehicles up to CW 44/08
- Removing and installing steering column RHD - for vehicles as of CW 45/08
- Removing and installing holder for steering column and frequency link RHD
- Electro-mechanical steering gear - vehicles with aluminium assembly carrier
- Summary of components for electro-mechanical steering gear - LHD vehicles with aluminium assembly carrier
- Summary of components for electro-mechanical steering gear - RHD vehicles with aluminium assembly carrier
- Removing and installing steering gear - LHD vehicles with aluminium assembly carrier
- Removing and installing steering gear - RHD vehicles with aluminium assembly carrier
- Electro-mechanical steering gear - vehicles with assembly carrier made of steel sheet
- Summary of components for electro-mechanical steering gear - LHD vehicles with assembly carrier made of steel sheet
- Summary of components for electro-mechanical steering gear - RHD vehicles with assembly carrier made of steel sheet
- Removing and installing steering gear - LHD vehicles with assembly carrier made of steel sheet
- Removing and installing steering gear - RHD vehicles with assembly carrier made of steel sheet
- Repairing electro-mechanical steering gear
- Steering column LHD - vehicles with left-hand drive
- Front suspension, drive shafts
- Body
- Body Work
- Technical Data
- Body front
- Front body
- Summary of components of lock carrier with attached parts
- Lock carrier with attached parts - Service position
- Overview of noise insulation assembly (long version out of plastic)
- Overview of noise insulation assembly (long version out of metal)
- Overview of noise insulation assembly (short version out of plastic)
- Overview of vehicle floor covers
- Overview of rear vehicle floor cover
- Front wing
- Front body
- Bonnet, flaps, cab, central locking
- Front door, central locking
- Front door
- Summary of components of front door
- Removing and installing the door
- Door adjustment
- Removing and installing door assembly carrier
- Removing and installing door window
- Removing and installing window lifter motor
- Summary of components of door handle and door lock
- Removing and installing housing and lock cylinder
- Removing and installing the door handle
- Removing and installing the door lock
- Removing and installing the inner door control
- Summary of components of front door seals
- Front door
- Rear door,sliding door,wing doors,central locking
- Rear door
- Summary of components of rear door
- Removing and installing the rear door
- Door adjustment
- Removing and installing door assembly carrier
- Removing and installing door window
- Removing and installing window lifter motor
- Summary of components of door handle and door lock
- Removing and installing housing
- Removing and installing the door handle
- Removing and installing the door lock
- Removing and installing the inner door control
- Summary of components of rear door seals
- Rear door
- Sliding roof
- Sliding/tilting roof with glass panel
- Summary of components of sliding/tilting roof with glass panel
- Removing and installing the glass roof
- Removing and installing the sun visor
- Removing and installing E-drive
- Setting E-drive (0 position)
- Adapting drive
- Check parallel running
- Setting the parallel running
- Removing and installing assembly unit
- Cleaning the water drain hoses
- Sliding/tilting roof with glass panel
- Bumper
- Front bumper
- Summary of components of front bumper (Octavia II) for vehicles up to 10.08
- Summary of components of front bumper (Octavia II) for vehicles as of 11.08
- Summary of components of front bumper (Scout)
- Summary of components of front bumper for RS vehicles as of MY 10
- Summary of components of front bumper bracket
- Rear bumper
- Summary of components of rear bumper (Octavia II) for vehicles up to 10.08
- Summary of components of rear bumper (Octavia II) for vehicles as of 11.08
- Summary of components of rear bumper (Octavia Combi II) for vehicles up to 10.08
- Summary of components of rear bumper (Octavia Combi II) for vehicles as of 11.08
- Summary of components of rear bumper (Scout)
- Summary of components of rear bumper bracket for vehicles up to 10.08
- Summary of components of rear bumper bracket (Octavia II) for vehicles as of 11.08
- Summary of components of rear bumper bracket (Octavia Combi II) for vehicles as of 11.08
- Cut out opening for trailer coupling
- Drilling the openings for the parking aid sensors
- Front bumper
- Glazing/window mechanism
- Glued windows
- Removing and installing glued windows
- Summary of components of windscreen
- Removing and installing windscreen
- Assembly overview of rear window (Octavia ll)
- Assembly overview of rear window (Octavia Combi ll)
- Removing and installing the rear window
- Assembly overview of side window (Octavia Combi ll)
- Removing and installing side window (Octavia Combi II)
- Preparations for installing the window
- Glued windows|Glueing
- Waiting time
- Eliminating paint damage
- Remove adhesive cement and clean
- Identify the vehicle windows with the vehicle identification number
- Glued windows
- Exterior equipment
- Wheelhouse liner
- Rear-view mirror
- Plenum chamber cover
- Trailer coupling
- Protective strips
- Roof rack (Octavia Combi II)
- Lateral decorative strips (Octavia Combi II)
- Rear spoiler (Octavia II RS)
- Scout protective strips
- Decorative parts
- Mounting instructions for features and letterings
- Summary of components of rear Škoda sign and lettering (Octavia II) for vehicles up to 10.08
- Summary of components of rear Škoda sign and lettering (Octavia Combi II) for vehicles up to 10.08
- Summary of components of Škoda sign and rear letterings for vehicles as of 11.08
- Summary of components of Laurin [amp ] Klement side sign
- Interior equipment
- Passenger protection
- Seat belts
- Inspect seat belts
- Passenger protection|Airbag
- Airbag system - Overview
- Safety precautions when carrying out repairs on the airbag system
- Replacing parts of the airbag system
- Removing and installing driver airbag unit
- Summary of components of steering wheel
- Removing and installing three-spoke steering wheel
- Removing and installing restoring ring with slip ring
- Summary of components of passenger airbag unit
- Summary of components of side airbag unit
- Summary of components of head airbag unit
- Installing and removing the pressure sensor for side impact
- Installing and removing the acceleration sensor for side impact
- Removing and installing airbag system control unit
- Removing and installing front passenger airbag key switch
- Disposal of pyrotechnical parts before scrapping the vehicle
- Deactivating and activating airbag units (adaptation)
- Trim, noise insulation
- Dash panel
- Removing and installing the dash panel
- Removing and installing bottom dash panel
- Removing and installing passenger glove compartment
- removing and installing middle storage area
- Removing and installing recessed handle on front passenger side (SCOUT)
- Removing and installing the central tube/dash panel
- Door trim panels
- Pillar and side trim panels
- Removing and installing top trim panel of pillar A (vehicles without head airbag)
- Removing and installing top trim panel of pillar A (vehicles with head airbag)
- Removing and installing bottom trim panel of pillar A
- Removing and installing top trim panel of pillar B (vehicles without head airbag)
- Removing and installing top trim panel of pillar B (vehicles with head airbag)
- Removing and installing bottom trim panel of pillar B
- Removing and installing top trim panel of pillar C (vehicles without head airbag)
- Removing and installing top trim panel of pillar C (vehicles with head airbag)
- Removing and installing top trim panel of pillar C (Octavia Combi II - vehicles without head airbag)
- Removing and installing top trim panel of pillar C (Octavia Combi II - vehicles with head airbag)
- Removing and installing bottom trim panel of pillar C
- Removing and installing the finishing strip
- Removing and installing bottom trim panel for pillar D (Octavia Combi II)
- Removing and installing top trim panel for pillar D (Octavia Combi II)
- Luggage compartment trim panels
- Removing and installing side luggage compartment trim panels
- Removing and installing the side luggage compartment trim panels (Octavia Combi II)
- Removing and installing the tailgate/luggage compartment cover
- Removing and installing the tailgate/luggage compartment cover (Octavia Combi II)
- Removing and installing support for luggage compartment cover
- Removing and installing support for luggage compartment cover (Octavia Combi II)
- Removing and installing the top trim panel for the tailgate
- Removing and installing the bottom trim panel for the tailgate
- Removing and installing sun screen roller
- Increased luggage compartment floor - Summary of components
- Moulded headliner
- Dash panel
- Seat frames
- Front seats
- The electrically operated seat with memory
- Removing and installing electrically operated seats
- Summary of components of seat upholsteries for electrically operated seats
- Removing and installing control unit on electrically operated seats
- Removing and installing the operating units for electrically operated seats
- Removing and installing the seat length adjustment unit for electrically operated seats
- Removing and installing the seat height adjustment on the electrically operated seat
- Removing and installing the rear seat height adjustment on electrically operated seats
- Removing and installing the drive of the backrest inclination for electrically operated seats
- Removing and installing the drive of the height adjustment for the lumbar support
- Rear seats
- Seat padding, covers
- Body Work
- Drive unit
- 1.6/85 kW FSI Engine
- Technical Data
- Self diagnosis, V.A.G Inspection Service
- Self diagnosis, safety measures, cleanliness regulations, directions
- Self-diagnosis
- Regulations concerning safety precautions when working on the fuel system
- Release pressure in the high pressure part of the fuel system
- Regulations of cleanliness when working on the fuel system
- Safety measures to apply when working on the fuel injection and ignition system
- General notes on the injection system
- General notes on the ignition system
- Additional instructions when undertaking assembly work on the air-conditioning system
- Self diagnosis, safety measures, cleanliness regulations, directions
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Disassembling and assembling engine
- Sealing flanges, cylinder block and flywheel/driver disc
- Piston and conrod
- Engine cylinder head, valve gear
- Engine lubrication
- Engine cooling
- Fuel supply, gas operation
- Fuel tank and fuel delivery unit
- Electronic Engine Power Control (Electronic throttle)
- Activated charcoal filter system
- Mixture preparation system, electronic inj.,Gas
- Fuel Injection System
- Overview of fitting locations
- Intake manifold - Summary of components
- Removing and installing intake manifold
- Check vacuum reservoir in the intake manifold for tightness
- Fuel rail with injection valves - Summary of components
- Removing and installing fuel distributor (bottom part of intake manifold)
- Air filter - Summary of components
- Removing and installing an engine cover with air filter
- Check control flap for intake manifold preheating
- Removing and installing injection valves
- Clean throttle valve control unit J338
- Removing and installing the fuel-high pressure pump
- Test intake manifold changeover
- Engine control unit
- Fuel Injection System
- Exhaust system
- Exhaust System
- Summary of components of the front exhaust system
- Rear exhaust system - Summary of components
- Removing and installing exhaust manifold
- Removing and installing front part of exhaust system with pre-catalytic converter
- Replacing middle or rear part of the exhaust system
- Aligning exhaust system free of stress
- Checking the exhaust system for leaks
- Exhaust gas recirculation system
- Exhaust System
- Ignition system, glow plug system
- 1.9/77 kW TDI PD Engine
- Technical Data
- Self diagnosis, V.A.G Inspection Service
- Self diagnosis, safety measures, cleanliness regulations and directions
- Self-diagnosis
- Supplementary instructions and assembly work on vehicles with an air conditioning system
- Regulations concerning safety precautions when working on the fuel system
- Safety precautions when working on the fuel supply of the diesel direct injection system
- Regulations concerning cleanliness when working on the fuel supply/fuel injection system
- Regulations concerning cleanliness when working on the exhaust gas turbocharger
- General instructions for charge air system with exhaust turbocharger
- Handling the ceramic glow plugs
- Self diagnosis, safety measures, cleanliness regulations and directions
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Removing and installing a V-ribbed belt and a toothed belt
- Removing and installing sealing flange and flywheel
- Summary of components (Octavia ll)
- Replacing gasket ring for crankshaft on belt pulley side (Superb II)
- Replacing gasket ring for crankshaft on belt pulley side (Octavia II)
- Removing and installing the sealing flange on the belt pulley side (Octavia II)
- Replacing the sealing flange on the gearbox side (Octavia II)
- Removing and installing two-mass flywheel (Octavia II)
- Crankshaft, Piston and Conrod
- Engine cylinder head, valve gear
- Removing and installing the cylinder head
- Repairing Valve Gear
- Summary of components of valve gear (Superb II, Octavia II, Fabia II, Roomster)
- Checking the axial play of the camshaft (Superb II, Octavia II, Fabia II, Roomster)
- Replacing the gasket ring for the camshaft (Superb II, Octavia II, Fabia II, Roomster)
- Removing and installing the camshaft (Octavia II)
- Testing hydraulic bucket tappets (Superb II, Octavia II, Fabia II, Roomster)
- Replacing the valve stem seals on the installed cylinder head (Superb II, Octavia II, Fabia II, Roomster)
- Valve dimensions (Superb II, Octavia II, Fabia II, Roomster)
- Inspecting valve guides (Superb II, Octavia II, Fabia II, Roomster)
- Reworking valve seats (Superb II, Octavia II, Fabia II, Roomster)
- Engine lubrication
- Removing and installing parts of the lubrication system
- Summary of components of the lubrication system (Superb II, Octavia II, Fabia II, Roomster)
- Oil filter holder - Summary of components (Superb II, Octavia II)
- Removing and installing the oil pan (Octavia II)
- Removing and installing the oil pump (Superb II, Octavia II, Fabia II, Roomster)
- Inspecting oil pressure and oil pressure switch (Superb II, Octavia II, Fabia II, Roomster)
- Removing and installing parts of the lubrication system
- Engine cooling
- Removing and installing parts of the cooling system
- Parts of the cooling system fitted to body (Superb II, Octavia II)
- Parts of the cooling system fitted to engine (Superb II, Octavia II)
- Connection diagram for coolant hoses (Octavia II)
- Draining and filling up coolant (Octavia II)
- Removing and installing coolant pump (Superb II, Octavia II)
- Removing and installing coolant regulator (Superb II, Octavia II)
- Removing and installing radiator (Superb II, Octavia II)
- Removing and installing fan shroud for radiator fan V7 and V177 (Octavia II)
- Checking the coolant system for leaktightness (Superb II Octavia II)
- Removing and installing parts of the cooling system
- Fuel supply, gas operation
- Removing and installing parts of the fuel supply system
- Fuel tank with component parts (Octavia II)
- Fuel tank with component parts on four-wheel drive vehicles (Octavia II)
- Summary of components of fuel filter (Octavia ll)
- Extracting fuel from the fuel tank (Superb II, Octavia II, Fabia II, Roomster)
- Removing and installing fuel cooler (Octavia II)
- Removing and installing fuel tank (Octavia II)
- Removing and installing the fuel tank on vehicles with four-wheel drive (Octavia II)
- Checking fuel pump (Superb II, Octavia II)
- Removing and installing fuel delivery unit (Octavia II)
- Removing and installing the fuel delivery unit on four-wheel drive vehicles (Octavia II)
- Removing and installing the sender for fuel gauge display G (Octavia II)
- Removing and installing fuel gauge sender 2 G169 (Superb II, Octavia II)
- Removing and installing suction jet pump (Superb II, Octavia II)
- Removing and installing the tandem pump (Superb II, Octavia II, Fabia II, Roomster)
- Inspecting tandem pump (Superb II, Octavia II, Fabia II, Roomster)
- Accelerator control
- Removing and installing parts of the fuel supply system
- Exhaust turbocharger, G-charger
- Charge-air system with exhaust gas turbocharger - Part 1
- Charge-air system with exhaust gas turbocharger - Part 2
- Exhaust gas turbocharger - Summary of components (Octavia II)
- Removing and installing exhaust gas turbocharger (Octavia II)
- Removing and installing parts of the charge air cooling (Octavia II)
- Removing and installing charge air cooler (Octavia II)
- Hose connections (Superb II, Octavia II, Fabia II, Roomster)
- Checking the charge-air system for leaktightness (Superb II, Octavia II, Fabia II, Roomster)
- Replacing and adjusting the vacuum setting element for exhaust gas turbocharger on engines with identification characters BLS (S
- Replacing and adjusting the vacuum setting element for exhaust gas turbocharger on engines with identification characters BJB (O
- Fuel preparation system Diesel injection
- Repairing Diesel Direct Injection system
- Overview of fitting locations (Octavia II)
- Intake manifold - Summary of components (Octavia II)
- Air filter - Summary of components (Superb II, Octavia II)
- Repairing the unit injectors (Superb II, Octavia II, Fabia II, Roomster)
- Removing and installing the O-rings for unit injectors (Superb II, Octavia II, Fabia II, Roomster)
- Removing and installing the unit injector (Superb II, Octavia II, Fabia II, Roomster)
- Removing and installing the engine speed sender G28 (Superb II, Octavia II, Fabia II, Roomster)
- Engine control unit
- Repairing Diesel Direct Injection system
- Exhaust system
- Removing and installing parts of the exhaust system
- Exhaust system - Summary of components (Octavia II)
- Summary of components for engine with identification characters BJB, BKC, BXE with front-wheel drive
- Summary of components for engine with identification characters BLS with front-wheel drive
- Summary of components for engine with identification characters BKC, BXE for four-wheel drive vehicles
- Summary of components for engine with identification characters BLS for four-wheel drive vehicles
- Removing and installing pre-exhaust pipe with diesel particle filter (Octavia II)
- Removing and installing pre-exhaust pipe for four-wheel drive vehicles (Octavia II)
- Replacing middle or rear silencer (Octavia II)
- Aligning the exhaust system free of stress (Octavia II)
- Checking the exhaust system for leaktightness (Superb II, Octavia II, Fabia II, Roomster)
- Exhaust system - Summary of components (Octavia II)
- Exhaust gas recirculation system
- Summary of components of cooling of exhaust gas recirculation system (Octavia II)
- Removing and installing radiator for exhaust gas recirculation for engine with identification characters BLS (Superb II, Octavia
- Testing the mechanical exhaust gas recirculation valve for engine with identification characters BJB, BKC, BXE (Superb II, Octav
- Testing the shift flap of the radiator for exhaust gas recirculation for engine with identification characters BKC, BXE (Superb
- Removing and installing parts of the exhaust system
- Ignition system, glow plug system
- Glow Plug System
- Removing and installing the metal glow plugs (Superb II, Octavia II, Fabia II, Roomster)
- Removing and installing the ceramic pencil type glow plugs (Superb II, Octavia II, Fabia II, Roomster)
- Inspecting metal glow plugs (Superb II, Octavia II, Fabia II, Roomster)
- Inspecting ceramic glow plugs (Superb II, Octavia II, Fabia II, Roomster)
- Glow Plug System
- Engine 2.0/103 kW TDI PD, 2.0/100 kW TDI PD
- Technical Data
- Self diagnosis, V.A.G Inspection Service
- Self diagnosis, safety measures, cleanliness regulations and directions
- Self-diagnosis
- Additional instructions when undertaking assembly work on the air-conditioning system
- Safety precautions when working on the fuel supply system
- Safety precautions when working on the diesel direct injection system
- Regulations concerning cleanliness when working on the fuel supply/fuel injection system
- Regulations concerning cleanliness when working on the exhaust gas turbocharger
- General instructions for charge air system
- Self diagnosis, safety measures, cleanliness regulations and directions
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Disassembling and assembling engine
- Removing and installing sealing flange and flywheel
- Crankshaft, Piston and Conrod
- Engine cylinder head, valve gear
- Removing and installing cylinder head
- Summary of components for engine with engine identification characters BKD, AZV
- Removing and installing cylinder head cover for engine with engine identification characters BKD, AZV
- Removing and installing cylinder head for engine with engine identification characters BKD, AZV
- Testing compression pressure for engine with engine identification characters BKD, AZV
- Summary of components for engine with engine identification characters BMM
- Removing and installing cylinder head cover for engine with engine identification characters BMM
- Removing and installing cylinder head for engine with engine identification characters BMM
- Testing compression pressure for engine with engine identification characters BMM
- Repairing Valve Gear
- Summary of components for engine with engine identification characters BKD, AZV
- Inspect axial play of the camshafts for engine with engine identification characters BKD, AZV
- Replace gasket rings of camshafts for engine with engine identification characters BKD, AZV
- Removing and installing camshafts for engine with engine identification characters BKD, AZV
- Removing and installing roller rocker arm for engine with engine identification characters BKD, AZV
- Inspecting hydraulic supporting elements for engine with engine identification characters BKD, AZV
- Replacing valve stem seals for engine with engine identification characters BKD, AZV
- Valve dimensions for engine with engine identification characters BKD, AZV
- Summary of components for engine with engine identification characters BMM
- Inspect axial play of the camshaft for engine with engine identification characters BMM
- Replace gasket ring of camshaft for engine with engine identification characters BMM
- Removing and installing camshaft for engine with engine identification characters BMM
- Checking hydraulic bucket tappets for engine with engine identification characters BMM
- Replacing valve stem seals for engine with engine identification characters BMM
- Valve dimensions for engine with engine identification characters BMM
- Inspect valve guides
- Removing and installing cylinder head
- Engine lubrication
- Engine cooling
- Removing and installing parts of the cooling system
- Parts of the cooling system fitted to body for engine with engine identification characters BKD, AZV
- Parts of the cooling system fitted to engine for engine with engine identification characters BKD, AZV
- Connection diagram for coolant hoses for engine with engine identification characters BKD, AZV
- Draining coolant and filling up for engine with engine identification characters BKD, AZV
- Removing and installing fan shroud for radiator fan V7 and right radiator fan V35 for engine with engine identification char
- Removing and installing radiator for engine with engine identification characters BKD, AZV
- Parts of the cooling system fitted to body for engine with engine identification characters BMM
- Parts of the cooling system fitted to engine for engine with engine identification characters BMM
- Connection diagram for coolant hoses for engine with engine identification characters BMM
- Draining coolant and filling up for engine with engine identification characters BMM
- Removing and installing fan shroud for radiator fan V7 and right radiator fan V35 for engine with engine identification char
- Removing and installing radiator for engine with engine identification characters BMM
- Removing and installing coolant pump
- Removing and installing coolant regulator
- Checking the coolant system for leaktightness
- Removing and installing parts of the cooling system
- Fuel supply, gas operation
- Removing and installing parts of the fuel supply system
- Fuel tank with component parts - Vehicles with front-wheel drive
- Fuel tank with component parts for vehicles with four-wheel drive
- Removing and installing fuel filter
- Drain the fuel tank
- Removing and installing fuel cooler
- Remove and install the fuel tank for vehicles with front-wheel drive
- Removing and installing fuel tank for vehicles with four-wheel drive
- Removing and installing the fuel delivery unit on vehicles with front-wheel drive
- Removing and installing the fuel delivery unit on vehicles with four-wheel drive
- Removing and installing the sender for fuel gauge display G
- Removing and installing fuel gauge sender 2 G169 on vehicles with four-wheel drive.
- Removing and installing suction jet pump on vehicles with four-wheel drive
- Removing and installing tandem pump, vehicles with engine identification characters BKD, AZV
- Removing and installing tandem pump, vehicles with engine identification characters BMM
- Inspecting a tandem pump
- Checking fuel delivery unit
- Accelerator control
- Removing and installing parts of the fuel supply system
- Exhaust turbocharger, G-charger
- Charge-air system with exhaust gas turbocharger - Part 1
- Connection diagram for vacuum hoses for engine with engine identification characters BKD, AZV
- Connection diagram on the solenoid valve block and for vacuum connector for engines with engine identification characters BKD, A
- Inspecting vacuum setting element and tension rods for charge pressure control for engines with engine identification characters
- Connection diagram for vacuum hoses for engine with engine identification characters BMM
- Charge-air system with exhaust gas turbocharger - Part 2
- Removing and installing exhaust gas turbocharger for engine with engine identification characters BKD, AZV
- Removing and installing parts of the charge air cooling for engine with engine identification characters BKD, AZV
- Removing and installing exhaust gas turbocharger for engine with engine identification characters BMM
- Removing and installing parts of the charge air cooling for engine with engine identification characters BMM
- Removing and installing charge air cooler
- Hose connections with push-fit couplings
- Checking the charge-air system for leaktightness
- Charge-air system with exhaust gas turbocharger - Part 1
- Fuel preparation system Diesel injection
- Repairing Diesel Direct Injection system
- Fitting locations for engine with engine identification characters BKD, AZV - Overview
- Intake manifold - Summary of components for engine with engine identification characters BKD, AZV
- Pre-wiring for unit injectors and glow plugs - Summary of components for engine with engine identification characters BKD, AZV
- Removing and installing pre-wiring for unit injectors and glow plugs for engine with engine identification characters BKD, AZV
- Removing and installing air filter for engine with engine identification characters BKD, AZV
- Repairing the unit injectors for engine with engine identification characters BKD, AZV
- Removing and installing the unit injectors for engines with engine identification characters BKD, AZV
- Replacing O-rings of unit injector for engine with engine identification characters BKD, AZV
- Fitting locations for engine with engine identification characters BMM - Overview
- Intake manifold - Summary of components for engine with engine identification characters BMM
- Removing and installing air filter for engine with engine identification characters BMM
- Repairing the unit injectors for engine with engine identification characters BMM
- Removing and installing unit injectors for engine with engine identification characters BMM
- Replacing O-rings of unit injector for engine with engine identification characters BMM
- Removing and installing engine speed sender G28
- Engine control unit
- Repairing Diesel Direct Injection system
- Exhaust system
- Removing and installing parts of the exhaust system
- Summary of components for engine with engine identification characters BKD, AZV
- Summary of components for engine with engine identification characters BMM
- Exhaust system for vehicles with four-wheel drive - Overview of components
- Removing and installing pre-exhaust pipe with diesel particle filter
- Replacing middle or rear part of the exhaust system
- Aligning exhaust system free of stress
- Inspecting the exhaust system for leaktightness
- Exhaust gas recirculation system
- Removing and installing parts of the exhaust gas recirculation system for engine with engine identification characters BKD, AZV
- Summary of components of cooling for exhaust gas recirculation system for engine with engine identification characters BKD, AZV
- Testing mechanical exhaust gas recirculation valve for engine with engine identification characters BKD, AZV
- Operation of radiator for exhaust gas recirculation
- Checking change-over for radiator for exhaust gas recirculation for engine with engine identification characters BKD, AZV
- Removing and installing radiator for exhaust gas recirculation for engine with engine identification characters BKD, AZV
- Removing and installing parts of the exhaust gas recirculation system for engine with engine identification characters BMM
- Summary of components of cooling for exhaust gas recirculation system for engine with engine identification characters BMM
- Checking change-over for radiator for exhaust gas recirculation for engine with engine identification characters BMM
- Removing and installing radiator for exhaust gas recirculation for engine with engine identification characters BMM
- Connection diagram for vacuum hoses for exhaust gas recirculation system for engine with engine identification characters BMM
- Removing and installing parts of the exhaust system
- Ignition system, glow plug system
- Glow Plug System
- Removing and installing glow plugs for engine with engine identification characters BKD, AZV
- Testing glow plugs for engine with engine identification characters BKD, AZV
- Removing and installing glow plugs for engine with engine identification character BMM
- Testing glow plugs for engine with engine identification characters BMM
- Glow Plug System
- 2.0/110; 147 kW FSI Engine
- Technical Data
- Self diagnosis, V.A.G Inspection Service
- Self diagnosis, safety measures, cleanliness regulations, directions
- Self-diagnosis
- Safety precautions when working on the fuel supply system
- Release pressure in the high pressure area of the fuel system
- Rules of cleanliness to observe when working on the fuel supply system
- Safety measures to apply when working on the fuel injection and ignition system
- General notes on the injection system
- General notes on the ignition system
- General instructions for charge air system
- Additional instructions when undertaking assembly work on the air-conditioning system
- Self diagnosis, safety measures, cleanliness regulations, directions
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Engine cylinder head, valve gear
- Cylinder head - Summaries of components
- Cylinder head, vehicles with engine identification characters BLR, BLX, BLY, BVX, BVY, BVZ
- Cylinder head, engine identification character BWA
- Valve gear - part 1
- Valve gear - part 2
- Replacing exhaust camshaft seal
- Removing and installing the camshaft adjuster
- Removing and installing camshaft adjustment valve 1 N205 , Engine identification characters BLR, BLX, BLY, BVX, BVY, BVZ
- Removing and installing camshaft adjustment valve 1 N205 , engine identification characters BWA
- Removing and installing camshafts
- Engine lubrication
- Parts of the lubrication system - Part 1
- Summary of components
- Balancing shaft module with oil pump - Summary of components, engine identification characters BLR, BLX, BLY, BVX, BVY, BVZ
- Balancing shaft module with oil pump - Summary of components, engine identification characters BWA
- Oil filter holder with component parts - Summary of components, engine identification characters BLR, BLX, BLY, BVX, BVY, BVZ
- Oil filter holder with component parts - Summary of components, engine identification character BWA
- Parts of the lubrication system - Part 2
- Empty oil filter housing
- Removing and installing oil pan
- Removing and installing balancing shaft module with oil pum
- Removing and installing oil filter holder, engine identification characters BLR, BLX, BLY, BVX, BVY, BVZ
- Removing and installing the oil holder, engine identification character BWA
- Testing oil pressure and oil pressure switch F1
- Parts of the lubrication system - Part 1
- Engine cooling
- Parts of the cooling system - Summaries of components, engine identification characters BLR, BLX, BLY, BVX, BVY, BVZ
- Parts of cooling system - Summaries of components, engine identification character BWA
- Removing and installing parts of the cooling system - Part 1
- Draining and filling up coolant
- Removing and installing coolant pump
- Removing and installing thermostat for map-controlled engine cooling F265 , engine identification characters BLR, BLX, BLY
- Inspecting thermostat for map-controlled engine cooling F265 , engine identification characters BLR, BLX, BLY
- Removing and installing coolant regulator housing
- Removing and installing parts of the cooling system - Part 2
- Removing and installing fan shroud for radiator fan V7 and right radiator fan V35
- Removing and installing radiator, engine identification characters BLR, BLX, BLY, BVX, BVY, BVZ
- Removing and installing the radiator, engine identification character BWA
- Removing and installing bottom coolant pipe, engine identification characters BLR, BLX, BLY, BVX, BVY, BVZ
- Removing and installing the coolant pipes, engine identification character BWA
- Checking the coolant system for leaktightness
- Fuel supply, gas operation
- Fuel tank and fuel delivery unit
- Fuel tank for vehicles with front-wheel drive - Summary of components
- Fuel tank for vehicles with four-wheel drive - Summary of components
- Fuel filter - Summary of components
- Extract fuel from the fuel tank
- Removing and installing the fuel tank
- Removing and installing the fuel delivery unit on vehicles with front-wheel drive
- Removing and installing the fuel delivery unit on vehicles with four-wheel drive
- Removing and installing the sender for fuel gauge display G
- Testing fuel pump
- Removing and installing fuel gauge sender 2 G169 for vehicles with four-wheel drive
- Removing and installing suction jet pump for vehicles with four-wheel drive
- Electronic Engine Power Control (Electronic throttle)
- Activated charcoal container system
- Fuel tank and fuel delivery unit
- Exhaust turbocharger, G-charger
- Exhaust gas turbocharger
- Charge air system with exhaust gas turbocharger
- Mixture preparation system, electronic inj.,Gas
- Fitting locations of the injection system, Engine identification characters BLR, BLX, BLY, BVX, BVY, BVZ
- Fitting locations of the injection system, engine identification character BWA
- Injection system - Summaries of components, engine identification characters BLR, BLX, BLY, BVX, BVY, BVZ
- Intake manifold - Summary of components
- Suction jet pump - Summary of components
- Fuel distributor with intake manifold flap motor V157 - Summary of components, engine identification characters BLR, BLX, BLY
- Fuel distributor with intake manifold flap motor V157 - Summary of components, engine identification characters BVX, BVY, BVZ
- High pressure pump - Summary of components, Engine identification characters BLR, BLX, BLY, BVX, BVY, BVZ
- Air filter - Summary of components
- Injection system - Summary of components, engine identification character BWA
- Repairing the injection system
- Remove and disassemble air filter/engine cover, engine identifcation BWA
- Removing and installing intake manifold, engine identification characters BLR, BLX, BLY, BVX, BVY, BVZ
- Removing and installing fuel distributor with intake manifold flaps, engine identification characters BLR, BLX, BLY, BVX, BVY, B
- Removing and installing fuel pressure sender G247 , engine identification characters BLR, BLX, BLY, BVX, BVY, BVZ
- Removing and installing the intake manifold, engine identification character BWA
- Removing and installing intake manifold flap motor V157 with intake manifold flap potentiometer G336
- Removing and installing the fuel distributor, engine identification character BWA
- Removing and installing the fuel pressure sender G247 , engine identification character BWA
- Removing and installing injection valves
- Replacing Teflon gasket ring at injection valve
- Removing and installing throttle valve control unit J338 , engine identification character BWA
- Clean throttle valve control unit J338
- Removing and installing high pressure pump, engine identification characters BLR, BLX, BLY, BVX, BVY, BVZ
- Removing and installing the high pressure pump, engine identification character BWA
- Testing components
- Engine control unit
- Exhaust system
- Exhaust gas system, engine identification characters BLR, BLX, BVY, BVX - Summary of components
- Exhaust gas system, engine identification characters BLY, BVZ - Summaries of components
- Exhaust gas system, Engine identification character BWA - Summary of components
- Removing and installing parts of the exhaust system
- Removing and installing exhaust manifold, engine identification characters BLR, BLX, BLY, BVX, BVY, BVZ
- Removing and installing front part of exhaust system, engine identification characters BLR, BLX, BLY, BVX, BVY, BVZ
- Removing and installing front part of exhaust system, engine identification character BWA
- Replacing middle or rear part of the exhaust system, only vehicles with front-wheel drive
- Aligning exhaust system free of stress
- Inspecting the exhaust system for leaktightness
- Exhaust gas recirculation system, engine identification characters BLR, BLX, BVY, BVX
- Ignition system, glow plug system
- 2.0/125 kW TDI PD Engine
- Technical Data
- Self diagnosis, V.A.G Inspection Service
- Self diagnosis, safety measures, cleanliness regulations and directions
- Self-diagnosis
- Supplementary instructions and assembly work on vehicles with an air conditioning system
- Safety precautions when working on the fuel supply system
- Safety precautions when working on the diesel direct injection system
- Regulations concerning cleanliness when working on the fuel supply/fuel injection system
- Regulations concerning cleanliness when working on the exhaust gas turbocharger
- General instructions for charge air system
- Self diagnosis, safety measures, cleanliness regulations and directions
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Engine cylinder head, valve gear
- Engine lubrication
- Engine cooling
- Removing and installing parts of the cooling system
- Parts of cooling system, on the side next to the body - Summary of components
- Parts of cooling system, engine side - Summary of components
- Connection diagram for coolant hoses
- Draining and filling up coolant
- Removing and installing fan shroud for radiator fan V7 and right radiator fan V35
- Removing and installing radiator
- Removing and installing coolant pump
- Removing and installing coolant regulator
- Checking the coolant system for leaktightness
- Removing and installing parts of the cooling system
- Fuel supply, gas operation
- Removing and installing parts of the fuel supply system
- Fuel tank with attached parts
- Removing and installing fuel filter
- Drain the fuel tank
- Removing and installing fuel cooler
- Removing and installing the fuel tank
- Removing and installing fuel delivery unit
- Removing and installing the sender for fuel gauge display G
- Removing and installing the tandem pump
- Inspecting a tandem pump
- Checking fuel delivery unit
- Accelerator control
- Removing and installing parts of the fuel supply system
- Exhaust turbocharger, G-charger
- Fuel preparation system Diesel injection
- Repairing the diesel direct injection system control unit
- Overview of fitting locations
- Intake manifold with component parts - Summary of components
- Pre-wiring for unit injectors and for ceramic pencil type glow plugs - Summary of components
- Removing and installing pre-wiring for unit injectors and ceramic pencil type glow plugs
- Unit injectors - Summary of components
- Removing and installing unit injectors
- Replacing O-rings of the unit injector
- Air filter - Summary of components
- Removing and installing air filter
- Removing and installing engine speed sender G28
- Engine control unit
- Repairing the diesel direct injection system control unit
- Exhaust system
- Ignition system, glow plug system
- 1.4/90 kW TSI engine
- Technical Data
- Self diagnosis, V.A.G Inspection Service
- Self diagnosis, safety measures, cleanliness regulations, directions
- Self-diagnosis
- Safety precautions when working on the fuel supply system
- Release pressure in the high pressure area of the fuel system
- Rules of cleanliness to observe when working on the fuel supply system
- Safety measures to apply when working on the fuel injection and ignition system
- General notes on the injection system
- General notes on the ignition system
- General instructions for charge air system
- Additional instructions when undertaking assembly work on the air-conditioning system
- Self diagnosis, safety measures, cleanliness regulations, directions
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- V-ribbed belt drive
- Camshaft drive
- Sealing flanges and flywheel
- Crankshaft
- Pistons and conrods
- Engine cylinder head, valve gear
- Engine lubrication
- Engine cooling
- Fuel supply, gas operation
- Fuel tank and fuel delivery unit
- Fuel tank - Summary of components
- Fuel filter - Summary of components
- Extract fuel from the fuel tank
- Removing and installing the fuel tank
- Removing and installing fuel delivery unit
- Removing and installing the sender for fuel gauge display G
- Testing fuel pump
- Inspecting proper operation and power supply
- Check fuel pressure with pressure gauge V.A.G 1318
- Check fuel pressure with pressure gauge VAS 6550
- Checking holding pressure with pressure gauge V.A.G 1318
- Checking holding pressure with pressure gauge VAS 6550
- Checking fuel flow rate with pressure gauge V.A.G 1318
- Checking fuel flow rate with pressure gauge VAS 6550
- Check power consumption
- Electronic Engine Power Control (Electronic throttle)
- Activated charcoal container system
- Fuel tank and fuel delivery unit
- Exhaust turbocharger, G-charger
- Mixture preparation system, electronic inj.,Gas
- Exhaust system
- Removing and installing parts of the exhaust system
- Catalytic converter and component parts - Summary of components
- Middle or rear part of the exhaust system - Summary of components
- Removing and installing catalytic converter
- Replacing middle or rear part of the exhaust system
- Aligning exhaust system free of stress
- Inspecting the exhaust system for leaktightness
- Removing and installing parts of the exhaust system
- Ignition system, glow plug system
- 1.8/112; 118 kW TSI; 2.0/147 kW TSI engine
- Technical Data
- Self diagnosis, V.A.G Inspection Service
- Self diagnosis, safety measures, cleanliness regulations, directions
- Self-diagnosis
- Safety precautions when working on the fuel supply system
- Release pressure in the high pressure area of the fuel system
- Rules of cleanliness to observe when working on the fuel supply system
- Safety measures to apply when working on the fuel injection and ignition system
- General notes on the injection system
- General notes on the ignition system
- General instructions for charge air system
- Additional instructions when undertaking assembly work on the air-conditioning system
- Self diagnosis, safety measures, cleanliness regulations, directions
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Engine cylinder head, valve gear
- Engine lubrication
- Engine cooling
- Cooling system
- Pumps, coolant regulators, coolant pipes
- Coolant after-running pump V51 - Summary of components
- Removing and installing coolant after-running pump V51
- Coolant pipes - Summary of components
- Removing and installing the front coolant pipes
- Removing and installing the small coolant pipe
- The coolant pump and coolant regulator - List of assembly parts
- Replace coolant temperature sender G62
- Removing and installing timing belt for coolant pump
- Replacing radial sealing ring for coolant pump drive
- Removing and installing coolant pump
- Removing and installing coolant regulator
- Radiator and radiator fan
- Fuel supply, gas operation
- Fuel tank and fuel delivery unit
- Fuel tank for vehicles with front-wheel drive - Summary of components
- Fuel tank for vehicles with four-wheel drive - Summary of components
- Fuel filter - Summary of components
- Extract fuel from the fuel tank
- Removing and installing fuel tank for vehicles with front-wheel drive
- Removing and installing fuel tank for vehicles with four-wheel drive
- Removing and installing fuel delivery unit for vehicles with front-wheel drive
- Removing and installing the fuel delivery unit for vehicles with four-wheel drive up to MY 2008
- Removing and installing the fuel delivery unit for vehicles with four-wheel drive as of MY 2009
- Removing and installing the sender for fuel gauge display G
- Testing fuel pump
- Removing and installing fuel gauge sender 2 G169 for vehicles with four-wheel drive
- Removing and installing suction jet pump for vehicles with four-wheel drive
- Electronic Engine Power Control (Electronic throttle)
- Activated charcoal container system
- Fuel tank and fuel delivery unit
- Exhaust turbocharger, G-charger
- Exhaust gas turbocharger
- Exhaust turbocharger - Summary of components
- Removing and installing exhaust gas turbocharger
- Checking proper operation of pressure box for exhaust gas turbocharger
- Removing and installing pressure box for exhaust turbocharger
- Setting the pressure box for exhaust turbocharger (for engines with identification characters BZB, CDAA, CDAB)
- Charge air system with exhaust gas turbocharger
- Exhaust gas turbocharger
- Mixture preparation system, electronic inj.,Gas
- Fitting location of the injection system
- Intake manifold and fuel distributor
- Intake manifold - Summary of components
- Fuel distributor - Summary of component
- Removing and installing intake manifold with fuel distributor
- Check fuel pressure sender G247
- Removing and installing fuel pressure sender G247
- Removing and installing the throttle valve control unit J338
- Clean throttle valve control unit J338
- Air filter
- High pressure pump
- Injection valves
- Testing components
- Engine control unit
- Exhaust system
- Removing and installing parts of the exhaust system
- Exhaust system - Summary of components for engine identification characters BZB
- Exhaust system - Summary of components for vehicles with engine identification characters CDAA, CDAB, CCZA and front-wheel drive
- Exhaust system - Summary of components for vehicles with engine identification characters CDAA, CDAB and four-wheel-drive
- Removing and installing exhaust pipe
- Replacing middle or rear part of the exhaust system
- Aligning exhaust system free of stress
- Inspecting the exhaust system for leaktightness
- Removing and installing parts of the exhaust system
- Ignition system, glow plug system
- 1.6/85 kW FSI Engine
- Power transmission
- Gearbox 0A4
- Technical Data
- Clutch, control
- Clutch control
- Overview
- Summary of components - Foot controls
- Removing and installing over-centre helper spring (Octavia II)
- Removing and installing clutch pedal (Octavia II)
- Removing and installing bearing bracket (Octavia II)
- Removing and installing master cylinder (Octavia II)
- Removing and installing clutch position senderG476 (Octavia II)
- Summary of components - Hydraulics
- Check hydraulic clutch control
- Removing and installing slave cylinder (Octavia II)
- Bleed the clutch control
- Repairing clutch control
- Repairing clutch
- Clutch control
- Gearbox mechanics,operation, construction,diff.
- Shift mechanism
- Fitting location of shift mechanism
- Summary of components (Octavia ll)
- Summary of components - gearshift knob with shift lever collar (Octavia II)
- Removing and installing gearshift knob with shift lever collar (Octavia II)
- Summary of components - Gearshift mechanism up to 10.06
- Summary of components - Gearshift mechanism as of 11.06
- Disassembling and assembling the gearshift mechanism
- Summary of components - Control cables up to 10.06
- Summary of components - Control cables as of 11.06
- Plastic relay lever
- Removing and installing shift mechanism (Octavia II)
- Removing and installing shift cable and selector cable
- Setting the shift mechanism
- Removing and installing the gearbox
- Check gear oil level
- Disassembling and assembling the gearbox
- Gearbox - Summary of components
- Summary of components
- Removing and installing gearbox housing cover and 5th gear
- Removing and installing gearbox housing and shift mechanism
- Removing and installing the drive shaft, output shaft, differential gear and shift forks
- Mounting sequence - Removing and installing gearbox housing cover and 5th gear
- Mounting sequence - completely disassembling and assembling the gearbox
- Repairing gearbox housing and clutch housing
- Repairing the shift mechanism on the gearbox
- Disassembling and assembling the gearshift forks
- Shift mechanism
- Gearbox,mechanics,gears,shafts,internal operation
- Final drive, differential, differential lock
- Replacing gasket rings for flange shafts with gearbox installed
- Differential gear
- Setting overview
- Gearbox 0AF
- Technical Data
- Clutch, control
- Repairing clutch control
- Overview
- Summary of components - Foot controls
- Removing and installing the over-centre helper spring
- Removing and installing the clutch pedal
- Removing and installing bracket
- Removing and installing the master cylinder
- Removing and installing clutch position sender G476
- Summary of components - Hydraulics
- Check hydraulic clutch control
- Removing and installing the slave cylinder
- Bleed the clutch control
- Repairing clutch
- Repairing clutch control
- Gearbox mechanics,operation, construction,diff.
- Shift mechanism
- Fitting location of shift mechanism
- Summary of components of the shift mechanism
- Summary of components - Gearshift knob with shift lever collar
- Removing and installing gearshift knob and shift lever collar
- Summary of components - Gearshift mechanism up to 10.06
- Summary of components - Gearshift mechanism as of 11.06
- Disassembling and assembling the gearshift mechanism as of 11.06
- Summary of components - Control cables up to 10.06
- Summary of components - Control cables as of 11.06
- Plastic relay lever
- Removing and installing shift mechanism
- Removing and installing shift cable and selector cable
- Setting the shift mechanism
- Removing and installing the gearbox
- Inspect the gear oil level in the gearbox
- Disassembling and assembling the gearbox
- Repairing gearbox housing and clutch housing
- Repairing shift mechanism
- Disassembling and assembling the gearshift forks
- Shift mechanism
- Gearbox,mechanics,gears,shafts,internal operation
- Final drive, differential, differential lock
- Gearbox 02Q
- Technical Data
- Clutch, control
- Repairing clutch control
- Overview
- Summary of components - Foot controls
- Removing and installing over-centre helper spring (Octavia II)
- Removing and installing the clutch pedal
- Removing and installing bearing bracket (Octavia II)
- Removing and installing the master cylinder
- Removing and installing clutch position senderG476 (Octavia II)
- Summary of components - Hydraulic (Octavia II and Superb II)
- Check hydraulic clutch control
- Bleed the clutch control
- Repairing clutch
- Repairing clutch control
- Gearbox mechanics,operation, construction,diff.
- Repairing shift mechanism
- Fitting location of shift mechanism
- Summary of components (Octavia ll)
- Summary of components - gearshift knob and cover (Octavia II)
- Removing and installing gearshift knob and cover (Octavia II)
- Summary of components - Gearshift mechanism (Octavia II up to 10.06)
- Summary of components - Gearshift mechanism (Octavia II as of 11.06)
- Disassembling and assembling the gearshift mechanism (as of 11.06)
- Summary of components - Control cables (Octavia ll)
- Plastic relay lever
- Removing and installing shift mechanism (Octavia II)
- Removing and installing shift mechanism and selector cable (Octavia II)
- Setting the shift mechanism
- Removing and installing the gearbox
- Check gear oil level
- Removing and installing angle gearbox
- Inspecting gear oil in the angle gearbox
- Disassembling and assembling the gearbox
- Gearbox overview
- Summary of components
- Removing and installing gearbox housing and shift mechanism
- Removing and installing the drive shaft, output shafts, differential gear, gearshift rods and angle gearbox
- Mounting sequence up to production date 20.01. 08 (Octavia II)
- Mounting sequence as of production date 20.01. 08 (gearbox with circlip for the cap/drive shaft )
- Repairing gearbox housing
- Repairing clutch housing
- Repairing gearshift unit
- Disassembling and assembling the gearshift forks
- Repairing shift mechanism
- Gearbox,mechanics,gears,shafts,internal operation
- Final drive, differential, differential lock
- Replacing gasket rings for flange shaft or rigid shaft with gearbox installed
- Replacing the left flange shaft gasket ring
- Replacing the gasket ring for the right rigid shaft (vehicles Octavia II with front-wheel drive)
- Replacing gasket ring for right flange shaft (vehicles with front-wheel drive)
- Replacing the right flange shaft gasket ring (four-wheel drive)
- Replacing gasket rings between angle gearbox and manual gearbox (four-wheel drive)
- Replacing the needle bearing and gasket ring on right flange shaft (four-wheel drive)
- Replacing the angle gearbox output flange gasket ring (four-wheel drive)
- Setting overview
- Differential gear
- Removing and installing propshaft
- Repairing propshaft
- Removing and installing the rear final drive
- Summary of components - Removing and installing the rear final drive "02D/0AV" (Octavia II).
- Summary of components - Removing and installing the rear final drive "0BR"
- Removing and installing the rear final drive "02D/0AV" (Octavia II)
- Removing and installing the rear final drive "0BR"
- Replace rubber-metal bearing at the rear final drive
- Replace gasket rings for flange shaft rear final drive (rear final drive installed)
- Replace gasket ring for flange on the Haldex coupling on installed rear final drive
- Electrical/electronic components and fitting locations for the Haldex coupling
- Electric/electronic components and their fitting locations (final drive "02D/0AV") (Octavia II)
- Electrical/electronic components and their fitting locations (final drive "0BR")
- Summary of components - Four-wheel drive control unitJ492 (final drive "02D/0AV") (Octavia II)
- Summary of components - Four-wheel drive control unitJ492 (final drive "0BR")
- Removing and installing the four-wheel drive control unitJ492 (final drive "02D/0AV") (Octavia II)
- Removing and installing the four-wheel drive control unitJ492 (final drive "0BR")
- Removing and installing the pump for Haldex coupling (final drive "02D/0AV") (Octavia II)
- Removing and installing the pump for Haldex coupling (final drive "0BR")
- Removing and installing Haldex coupling
- Disassembling and assembling Haldex coupling
- Summary of components - Disassembling and assembling "Haldex coupling of the 2nd generation" (final drive "02D/0A
- Summary of components - Disassembling and assembling "Haldex coupling of the 4th generation" (final drive "0BR&qu
- Replacing grooved ball bearing for Haldex coupling (final drive "02D/0AV") (Octavia II)
- Removing and installing oil filter for Haldex coupling (final drive "02D/0AV") (Octavia II)
- Check oil level in the Haldex coupling or change oil or top up with oil
- Checking the gear oil level in the rear final drive
- Top up rear final drive with oil
- Inspect operation of Haldex coupling
- "Final drive 02D/0AV" - Functional test for opened Haldex coupling on vehicles fitted with manual gearbox (Octavia II)
- "Final drive 02D/0AV" - Functional test for closed Haldex coupling on vehicles fitted with manual gearbox (Octavia II)
- "Final drive 0BR" - Functional test of Haldex coupling with manual gearbox
- Replacing gasket rings for flange shaft or rigid shaft with gearbox installed
- Gearbox 02S
- Technical Data
- Clutch, control
- Repairing clutch control
- Overview
- Summary of components - Foot controls (Octavia ll)
- Removing and installing the over-centre helper spring
- Removing and installing the clutch pedal
- Removing and installing bearing bracket (Octavia II)
- Removing and installing the master cylinder
- Removing and installing clutch position sender G476
- Summary of components - Hydraulics
- Checking hydraulic clutch control (Octavia II)
- Removing and installing the slave cylinder
- Bleeding the clutch system
- Repairing clutch
- Repairing clutch control
- Gearbox mechanics,operation, construction,diff.
- Repairing shift mechanism
- Fitting location of shift mechanism
- Summary of components (Octavia ll)
- Summary of components - gearshift knob with shift lever cover (Octavia II)
- Removing and installing gearshift knob with shift lever cover (Octavia II)
- Summary of components - Shift mechanism up to 10.06 (Octavia II)
- Summary of components - Gearshift mechanism as of 11.06
- Disassembling and assembling shift mechanism as of 11.06 (Octavia II)
- Summary of components - Control cables (Octavia ll)
- Plastic relay lever
- Removing and installing shift mechanism (Octavia II)
- Removing and installing shift cable and selector cable
- Setting shift mechanism (Octavia II)
- Removing and installing the gearbox
- Removing and installing angle gearbox
- Check gear oil level
- Inspecting gear oil in the angle gearbox
- Disassembling and assembling the gearbox
- Gearbox - Overview of components
- Summary of components
- Removing and installing gearbox housing cover and 5th/6th gear (Octavia II)
- Removing and installing gearbox housing and shift mechanism
- Removing and installing the drive shaft, output shaft, differential gear and shift forks
- Mounting sequence - removing and installing gearbox housing cover and 5th/6th gear
- Mounting sequence - completely disassembling and assembling the gearbox
- Repairing gearbox housing and clutch housing
- Repairing gearbox housing cover
- Disassembling and assembling the gearshift forks
- Repairing shift mechanism
- Gearbox,mechanics,gears,shafts,internal operation
- Final drive, differential, differential lock
- Replacing gasket rings for flange shafts with gearbox installed
- Replacing the left flange shaft gasket ring (front-wheel drive)
- Difference between the gasket rings with right flange (front-wheel drive)
- Replace gasket ring in separated version for right flange shaft (front-wheel drive)
- Replace gasket ring in single version together with bushing for right flange shaft (front-wheel drive)
- Replacing the left flange shaft gasket ring (four-wheel drive)
- Replacing the right flange shaft gasket ring (four-wheel drive)
- Replacing gasket rings between angle gearbox and manual gearbox (four-wheel drive)
- Replacing the needle bearing and right flange shaft gasket ring (four-wheel drive)
- Replacing the angle gearbox output flange gasket ring (four-wheel drive)
- Differential gear
- Setting overview
- Removing and installing propshaft
- Repairing propshaft
- Removing and installing the rear final drive
- Summary of components - Removing and installing the rear final drive "02D/0AV"
- Summary of components - Removing and installing the rear final drive "OBR"
- Removing and installing the rear final drive "02D/0AV"
- Removing and installing the rear final drive "OBR"
- Replace bearing at rear final drive (rubber-metal bearing)
- Replacing gasket rings for flange shaft of rear final drive
- Disassembling and assembling Haldex coupling
- Summary of components - Disassembling and assembling "Haldex coupling of the 2nd generation" (final drive "02D/0A
- Summary of components - Disassembling and assembling "Haldex coupling of the 4th generation" (final drive "OBR&qu
- Removing and installing the pump for Haldex coupling (final drive "02D/0AV")
- Removing and installing the pump for Haldex coupling (final drive "OBR")
- Replace gasket ring for flange on the Haldex coupling on installed rear final drive
- Replacing grooved ball bearing for Haldex coupling (final drive "02D/0AV")
- Removing and installing the oil filter for Haldex coupling (final drive "02D/0AV")
- Electrical/electronic components and their fitting locations
- Electrical/electronic components and their fitting locations (final drive "02D/0AV")
- Electrical/electronic components and their fitting locations (final drive "OBR")
- Summary of components - Four-wheel drive control unitJ492 (final drive "02D/0AV")
- Summary of components - Four-wheel drive control unitJ492 (final drive "OBR")
- Removing and installing the four-wheel drive control unitJ492 (final drive "02D/0AV")
- Removing and installing the four-wheel drive control unitJ492 (final drive "OBR")
- Removing and installing Haldex coupling
- Check oil level in the Haldex coupling or change oil or top up with oil
- Checking the axle oil in the rear final drive
- Inspect operation of Haldex coupling
- Replacing gasket rings for flange shafts with gearbox installed
- Manual gearbox 0AJ
- Technical Data
- Clutch, control
- Repairing clutch control
- Overview
- Summary of components - Foot controls
- Removing and installing over-centre helper spring (Octavia II)
- Removing and installing clutch pedal (Octavia II)
- Removing and installing bearing bracket (Octavia II)
- Removing and installing master cylinder (Octavia II)
- Removing and installing clutch position senderG476 (Octavia II)
- Summary of components - Hydraulic (left-hand drive)
- Summary of components - Hydraulic (right-hand drive)
- Check hydraulic clutch control
- Removing and installing slave cylinder (Octavia II)
- Bleed the clutch control
- Repairing clutch
- Repairing clutch control
- Gearbox mechanics,operation, construction,diff.
- Repairing shift mechanism
- Fitting location of shift mechanism
- Summary of components (Octavia ll)
- Summary of components - gearshift knob with collar (Octavia II)
- Removing and installing gearshift knob with collar (Octavia II)
- Summary of components - Gearshift mechanism
- Disassembling and assembling the gearshift mechanism
- Summary of components - Control cables
- Removing and installing shift mechanism (Octavia II)
- Removing and installing shift cable and selector cable
- Setting the shift mechanism
- Removing and installing the gearbox
- Check gear oil level
- Disassembling and assembling the gearbox
- Repairing gearbox housing and clutch housing
- Repairing gearbox housing cover
- Disassembling and assembling the gearshift unit (gearshift shaft with cover)
- Disassembling and assembling the gearshift forks
- Repairing shift mechanism
- Gearbox,mechanics,gears,shafts,internal operation
- Final drive, differential, differential lock
- Gearbox 09G
- Technical Data
- Torque converter
- Automatic gearbox, control, assembly, housing
- Electric/Electronic components and fitting locations
- Repairing shift mechanism
- Summary of components - Shift mechanism Octavia II up to 10.09 ("old shifting")
- Summary of components - Shift mechanism Octavia II and Superb II as of 11.09 ("new shifting")
- Inspecting the gearshift mechanism
- Inspecting and adjusting the selector lever control cable
- Checking operation of the ignition key anti-removal lock (Octavia II)
- Remove and install the handle and cover for the shift mechanism (Octavia II, Superb II)
- Removing and installing shift mechanism (Octavia II, Superb II)
- Removing and installing selector lever control cable (Octavia II, Superb II)
- Removing and installing the Tiptronic switchF189
- Removing and installing selector lever lock solenoidN110
- Checking the plug connections at the gearshift mechanism
- Emergency release of gearshift mechanism out of position "P"
- Removing and installing the gearbox
- Checking and topping up ATF level
- Removing and installing ATF radiator
- Automatic gearbox, gears, control
- Removing and installing oil pan, oil filter, slide valve body and internal wiring looms
- Oil pan, oil strainer, slide valve body, internal wiring looms - Summary of components
- Removing and installing oil pan
- Removing and installing the oil filter
- Removing and installing the slide valve body
- removing and installing wiring loom with 14-pin plug
- Removing and installing wiring loom with 8-pin plug and integrated gearbox oil temperature senderG93
- Removing and installing the gearbox input r.p.m. senderG182
- Removing and installing the gearbox output r.p.m. senderG195
- Removing, installing and setting multi-function switchF125
- Removing and installing oil pan, oil filter, slide valve body and internal wiring looms
- Final drive, differential, differential lock
- Gearbox 02E-DSG
- Technical Data
- Clutch, control
- Gearbox mechanics,operation, construction,diff.
- Electric/electronic components and fitting locations for the automatic gearbox DSG - 02E
- Oil pan, mechatronics, gearbox oil pump
- Removing and installing oil pan
- Mechatronics for double clutch gearboxJ743
- Removing and installing the gearbox input r.p.m. senderG182 and the temperature sender for clutchG509
- Removing and installing gearbox oil cooler
- Removing and installing gearbox oil pump
- Replace the gasket ring of the gearshift shaft
- Shift mechanism
- Inspecting the gearshift mechanism
- Inspecting and adjusting the selector lever control cable
- Check operation of the ignition key anti-removal lock
- Summary of components - Shift mechanism up to 05.09 ("old shifting") (Octavia II, Superb II)
- Summary of components - Shift mechanism as of 06.09 ("new shifting") (Octavia II, Superb II)
- Removing and installing the handle and cover for the shift mechanism
- Removing and installing shift mechanism (Octavia II, Superb II)
- Removing and installing selector lever control cable (Octavia II, Superb II)
- Emergency release of gearshift mechanism out of position "P"
- Removing and installing the Tiptronic switchF189
- Removing and installing selector lever lock solenoidN110
- Removing and installing selector lever switch locked in PF319
- Removing and installing the selector lever sensor control unitJ587
- Check the plug connections at the gearshift mechanism (Octavia II, Superb II)
- Removing and installing the gearbox
- Transporting the gearbox and securing to the assembly stand
- Change the gearbox oil and filter of the automatic gearbox DSG and at the same time check the oil level
- Removing and installing angle gearbox
- Checking the oil level in the angle gearbox or topping up with oil
- Gearbox,mechanics,gears,shafts,internal operation
- Final drive, differential, differential lock
- Replace gasket rings at gearbox and angle gearbox
- Summary of components - Gasket rings (Octavia ll)
- Replacing the left flange shaft gasket ring
- Replacing gasket ring for flange shaft or right rigid shaft, vehicles with front-wheel drive (Octavia II, Superb II)
- Replacing the right flange shaft gasket ring (vehicles with four-wheel drive)
- Replacing gasket ring between angle gearbox and gearbox on installed gearbox (Octavia II, Superb II)
- Replacing gasket ring between angle gearbox and gearbox on removed angle gearbox
- Replacing the gasket ring for the angle gearbox output flange
- Replacing the needle bearing (polygon bearing) and gasket ring on the right flange shaft (vehicles with four-wheel drive)
- Removing and installing propshaft
- Repairing propshaft
- Removing and installing the rear final drive
- Replacing gasket rings for flange shafts at rear final drive (rear final drive installed)
- Replace gasket ring for flange on the Haldex coupling on installed rear final drive
- Electrical/electronic components and fitting locations for the Haldex coupling
- Removing and installing Haldex coupling
- Disassembling and assembling Haldex coupling
- Check oil level in the Haldex coupling or change oil or top up with oil
- Check the oil level in the rear final drive or top up with oil
- Inspecting operation of Haldex coupling - Vehicles with automatic gearbox DSG - 02E
- Replace gasket rings at gearbox and angle gearbox
- Gearbox 0AM-DSG
- Technical Data
- Clutch, control
- Removing and installing the double clutch
- Double clutch - Summary of components (up to 05.11)
- Double clutch - Summary of components (as of 06.11)
- Remove the double clutch "old design" up to 05.11
- Remove the double clutch "new design" as of 06.11
- Adjust the position of the engaging bearings for clutch "K 1 and K 2" - "old design" up to 05.11
- Adjust the position of the engaging bearings for clutch "K 1 and K 2" - "new design" as of 06.11
- Install the double clutch - "old design" up to 05.11
- Install the double clutch "new design" as of 06.11
- Removing and installing the double clutch
- Gearbox mechanics,operation, construction,diff.
- Electric/electronic components and fitting locations of the automatic gearbox DSG - 0AM
- Shift mechanism
- Inspecting the gearshift mechanism
- Inspecting and adjusting the selector lever control cable
- Check operation of the ignition key anti-removal lock
- Summary of components - Shift mechanism up to 05.09 - "old shifting" (Octavia II, Superb II, Yeti)
- Summary of components - Shift mechanism as of 06.09 - "new shifting" (Octavia II, Superb II, Yeti)
- Removing and installing the handle and cover for the shift mechanism (Octavia II, Superb II, Yeti)
- Removing and installing shift mechanism (Octavia II, Superb II, Yeti)
- Removing and installing selector lever control cable (Octavia II, Superb II, Yeti)
- Emergency release of gearshift mechanism out of position "P"
- Removing and installing the Tiptronic switchF189
- Removing and installing selector lever lock solenoidN110
- Removing and installing selector lever switch locked in PF319
- Removing and installing the selector lever sensor control unitJ587
- Checking the plug connections at the shift mechanism (Octavia II, Superb II, Yeti)
- Mechatronics for double clutch gearboxJ743
- Safety instruction for°mechatronics for double clutch gearboxJ743
- Summary of components - mechatronics for double clutch gearboxJ743
- Removing mechatronics for double clutch gearboxJ743; gearbox removed (Octavia II, Superb II, Yeti)
- Removing mechatronics for double clutch gearboxJ743; gearbox installed (Octavia II, Superb II, Yeti)
- Place the mechatronics for double clutch gearboxJ743 by hand in the »removal position«
- Installing mechatronics for double clutch gearboxJ743; gearbox removed.
- Install mechatronics for double clutch gearboxJ743; gearbox installed
- Removing and installing the gearbox
- Transport the gearbox and secure to the assembly support
- Change gearbox oil
- Gearbox,mechanics,gears,shafts,internal operation
- Final drive, differential, differential lock
- Replace gasket rings for rigid shafts and flange shafts
- Summary of components - gasket rings and rigid shaft (Octavia II, Superb II, Yeti)
- Replacing gasket ring for left rigid shaft (Octavia II, Superb II, Yeti)
- Replacing gasket ring for right rigid shaft (Octavia II, Superb II, Yeti)
- Replacing gasket ring for left flange shaft (Octavia II, Superb II, Yeti)
- Replacing gasket ring for right flange shaft (Octavia II, Superb II, Yeti)
- Replace gasket rings for rigid shafts and flange shafts
- Gearbox 0A4
- Vehicle electrics
- Electrical System
- Starter-current supply-CC
- Contact corrosion
- Starter-current supply-CC|Battery
- Starter-current supply-CC|Basics
- Warning instructions and safety precautions when working on the battery
- Work sequence when disconnecting and connecting the battery
- Check the battery
- Charging battery
- Removing and installing the battery
- Removing and installing the battery tray in the engine compartment
- Battery types
- Starter-current supply-CC|Starter
- AC generator
- Inspect AC generator
- Removing and installing the AC generator
- Fixing the B+ wire to the AC generator
- Checking the carbon brushes of the AC generator
- Removing and installing the Bosch voltage regulator
- Removing and installing the Valeo voltage regulator
- Removing and installing the V-ribbed belt pulley on the AC generator
- Removing and installing the V-ribbed belt pulley with free wheel
- Removing and installing the cruise control (CC)
- "Start-stop" system
- Safety precautions for vehicles with "start-stop" system
- General description
- Fault recognition and fault display
- Battery recharging or starting by external source on vehicles with "start-stop system"
- Replacing the battery on vehicles with "start-stop" system
- Voltage stabilizerJ532
- Battery monitoring control unitJ367
- Button for "start-stop" system
- Instruments, GCI
- Infotainment
- Infotainment|Radio
- Aerial systems
- Overview of the aerial systems
- Removing and installing aerial moduleR108
- Roof aerial for radio
- Roof aerial for operating the radio and mobile phone
- Roof aerial for radio, telephone and navigation system - vehicles up to MY 08
- Roof aerial for radio, telephone and navigation system - vehicles as of MY 09
- Navigation system
- Telephone system
- General Instructions
- Basic mobile phone pre-installation
- Universal mobile phone pre-installation with voice control (GSM ll)
- Universal mobile phone pre-installation with voice control (GSM lll)
- Summary of components, removing and installing the mount for the mobile phone
- Removing and installing the control unit for the mobile phone operating electronicsJ412 (up to CW 44.08)
- Removing and installing the control unit for the mobile phone operating electronicsJ412 (as of CW 45.08)
- Removing and installing the microphone for the telephoneR38
- Multi-functional steering wheel
- Sound System
- General Instructions
- General description
- Overall view of the equipment Soundsystem
- Removing and installing amplifier R12 (up to MY 08)
- Removing and installing amplifier R12 (as of MY 09)
- Contact assignment at the amplifier up to MY 08
- Contact assignment at the amplifier as of MY 09
- Self-diagnosis of the equipment Soundsystem
- Loudspeaker system
- CD changer
- Connection for external audio sourcesR199 (AUX)
- Connection for external audio sources MEDIA-IN (MDI)
- Windscreen wipe/wash system
- Windscreen washer system
- Remove and install reservoir, pumps and sensor for washer fluid level
- Removing and installing the spray nozzles for windscreen washer system
- Removing and installing rear window spray nozzle Octavia
- Removing and installing rear window spray nozzle Octavia Combi
- Adjusting spray nozzle
- Repairing washer fluid level pipes
- Windscreen wiper and washer system
- Headlamp cleaning system
- Removing and installing headlight cleaning system pumpV11
- Removing and installing the lift cylinder for spray nozzles of headlights - vehicles up to MY 08
- Removing and installing spray nozzle holder - vehicles as of MY 09
- Removing and installing the lift cylinder for spray nozzles of headlights - vehicles as of MY 09
- Bleed the headlamp cleaning system
- Windscreen washer system
- Lights, lamps, switches outside
- Headlights - halogen headlights
- Summary of components of headlights - up to MY 08 and Octavia Tour
- Summary of components of headlights - as of MY 09 (except Octavia Tour)
- Removing and installing headlight
- Setting the headlight beam
- Replacing light bulbs in the headlight - up to MY 08 and Octavia Tour
- Replacing light bulbs in the headlight - as of MY 09 (except Octavia Tour)
- Change headlight for right-hand / left-hand traffic
- Switching over the projector headlights - inner aperture for right-hand / left-hand traffic - up to MY 08 and Octavia Tour
- Switching over the projector headlights - inner aperture for right-hand / left-hand traffic - as of MY 09 (except Octavia Tour)
- Ungluing a halogen headlight for left-hand traffic - up to MY 08 and Octavia Tour
- Headlights with Xenon discharge lamps
- Fault recognition and fault display
- Headlights with Xenon discharge lamps up to MY 08
- Headlights with Xenon discharge lamps and cornering light as of MY 09
- General description
- Summary of components of headlight
- Replacing Xenon discharge lamp D1S
- Replacing bulb H1 for the main beam
- Replacing bulb PY21W for the turn signal light
- Replacing bulb W5W/W5W BL for the parking light
- Removing and installing control unit for gas discharge lampJ344 right or J343 left
- Remove and install performance module for the headlightJ668 right or J667 left.
- Convert headlight for left-hand / right-hand traffic
- Removing and installing control unit for headlight range controlJ431 or cornering light and headlight range control unitJ745
- Vehicle level sensorG78 front left or G76 rear left
- Contact assignment of plug connection for control unit for headlight range controlJ431 or cornering light and headlight range co
- Side turn signal lights
- Tail lights
- Fog lights, fog lights with the "Corner" function and daylight driving light
- General description, fault recognition and fault display
- Removing and installing fog light/daylight driving light
- Removing and installing (except vehicles "RS" and "Scout") "Tour" and vehicles up to MY 08
- Removing and installing (except vehicles "RS", "Scout" and "Tour") - as of MY 09
- Removing and installing - vehicles "RS" and "Scout" - up to CW 21.09
- Removing and installing - vehicles "RS" and "Scout" - as of CW 22.09
- Lamps for daylight driving light - vehicles "Scout" (as of CW 22.10)
- Replacing the lamp for the fog light and for the fog light with the "Corner" function
- Removing and installing light bulb for daylight driving light (except vehicles "RS" and "Scout") - as of MY
- Daylight driving light and parking light vehicles "RS" - as of CW 22.09
- Adjusting fog lights, fog lights with the "Corner" function
- High level brake light
- Steering column switch
- Steering column switch - up to 05.10
- Summary of components of steering column switch
- Removing and installing steering column electronics control unitJ527
- Removing and installing restoring ring with coil springF350
- Removing and installing steering angle senderG85
- Removing and installing lever key of switch mounting on the steering column
- Removing and installing switch mounting on the steering column
- Contact assignment on the steering column electronics control unit J527
- Steering column switch - as of 06.10
- Setting middle position of the restoring ring with coil spring
- Steering column switch - up to 05.10
- Steering lock with ignition starter switch and lock cylinder
- Removing and installing lock cylinder
- Removing and installing steering lock - up to 05.10
- Removing and installing steering lock - as of 06.10
- Removing and installing the ignition switch
- Removing and installing ignition key anti-removal lock solenoidN376
- Contact assignment on the ignition starter switch and on the ignition key withdrawal lock
- Parking aid
- Summary of components
- Removing and installing the parking aid control unitJ446
- Removing and installing the rear parking aid warning buzzerH15
- Remove and install the front parking aid warning buzzerH22
- Removing and installing parking aid senders
- Parking aid sender holder - assignment, fitting location, glueing procedure
- Self-diagnosis of the parking aid
- Door entry lighting
- Registration number lighting
- Headlights - halogen headlights
- Lights, lamps, switches inside, anti-theft system
- Interior Lights
- Removing and installing glove box light
- Removing and installing door warning lamp
- Removing and installing luggage compartment light
- Removing and installing the front and rear interior light
- Removing and installing the interior light with sliding roof switch
- Removing and installing the sliding roof switch
- Interior switches, in the dash panel, the centre console and the doors
- Removing and installing light switch
- Removing and installing the headlight range control adjuster
- Removing and installing switches in centre console
- Removing and installing hazard warning light switch
- Removing and installing the mirror adjustment switch
- Removing and installing the switch for the power window lifter
- Removing and installing interior monitoring deactivation switch E 267 and deactivation button for vehicle inclination sender E 3
- Removing and installing switch for inside actuation of the central locking
- Removing and installing the fuel selector switchE395 (petrol/gas)
- Removing and installing the rear seat heating switch
- Components in the luggage compartment and tailgate
- Lights, lamps, switches inside, anti-theft system|Horn
- Anti-theft warning system
- 12 V power sockets / cigarette lighter
- Immobiliser
- Interior Lights
- Wiring
- Fuse holder and relay carrier
- Removing and installing fuse holder from dash panel
- Removing and installing the relay carrier under the vehicle voltage control unitJ519 - vehicles as of MY 09
- Removing and installing additional relay carrier above the onboard supply control unit
- Removing and installing the E-box (relay and fuse carrier in the engine compartment)
- Control units
- Vehicle diagnosis, measurement and information systems
- Wiring loom and plug repair, contact surface cleaning
- Fuse holder and relay carrier
- Starter-current supply-CC
- Electrical System - general notes
- Starter-current supply-CC
- Starter-current supply-CC|Battery
- Basics about batteries
- Battery types
- Warning instructions and safety precautions when working on the battery
- Screwed connections of battery poles
- Check the battery
- Visual inspection of the battery
- Battery with a magic eye with battery plugs covered in adhesive tape and/or with cover for battery plugs.
- Fleece batteries (AGM batteries)
- Measuring no-load voltage
- Measuring voltage under load
- Check current drain when charging
- Charging battery
- Starter-current supply-CC|Battery
- Windscreen wipe/wash system
- Lights, lamps, switches outside
- Wiring
- Starter-current supply-CC
- Electrical System
- Heating, ventilation, air conditioning system
- Heating, Air conditioning
- Heating
- Repairing the heating
- Removing and installing parts of the heater unit - Part 1
- Removing and installing dust pollen filter
- Removing and installing flow vent
- Removing and installing centre vent
- Removing and installing the right/left side vent
- Removing and installing rear vent
- Removing and installing the rear duct of the right and left footwell
- Removing and installing the footwell vent on the front passenger side
- Removing and installing the footwell vent on the driver's side
- Removing and installing thecontrol motor of the re-circulating air flapV113
- Removing and installing parts of the heater unit - Part 2
- Removing and installing fresh air blowerV2
- Removing and installing series resistor for fresh air blower with overheating fuseN24
- Removing and installing heater control
- Plug connections at the heater control
- Removing and installing flex shaft for positioning unit of air distribution flaps
- Removing and installing the bowden wire for temperature flap
- Removing and installing parts of the heater unit - Part 3
- Removing and installing parts of the heater unit - Part 4
- Aux. heater/heater booster
- Auxiliary heating
- Description of the function and control of auxiliary heating
- Repairing the auxiliary heating
- Summary of components of auxiliary heating
- Name plate of auxiliary heating
- removing and installing ambient temperature sensorG17
- Removing and installing auxiliary heating
- Removing and installing lengthened exhaust pipe (only on vehicles with diesel engine up to CW 45.05)
- Removing and installing silencer with bracket
- Removing and installing holder for auxiliary heating
- Removing and installing cover for auxiliary heating
- removing and installing coolant shut-off valve of heating systemN279
- Removing and installing radio receiver for auxiliary water heatingR149
- Components of auxiliary heating
- Disassembling and assembling auxiliary heating
- Components of the inner auxiliary heating, Thermo Top V
- Components of the inner auxiliary heating, Thermo Top VEVO
- Removing and installing auxiliary heating control unitJ364
- Plug assignment at control unit for auxiliary heatingJ364 Thermo Top V/VEVO
- Removing and installing, checking the temperature sensorG18 and the overheating sensorG189
- Removing and installing glow plug with flame monitoringQ8 on Thermo Top V
- Removing and installing glow plug with flame monitoringQ8 on Thermo Top VEVO
- Fuel supply of auxiliary heating
- Air conditioner
- Instructions and safety measures for repair work on vehicles with air conditioning and when using refrigerant R 134a
- Description of the air conditioning system
- Properties of refrigerant R 134a and of the refrigerant oil
- Contents
- Repairing the air conditioning system - engine compartment
- Removing and installing parts of the air conditioning system - engine compartment
- Removing and installing dessicator insert
- Replacing fluid reservoir with dessicator / dessicator insert
- Removing and installing the compressor
- Running-in instructions for the compressor
- Inspecting the pressure relief valve on the compressor
- Removing and installing the expansion valve
- Removing and installing the cover plate for expansion valve
- Removing and installing the condenser
- Removing and installing air conditioning unit
- Climatic - Air conditioner with manual control - Part 1
- Climatic - Air conditioner with manual control - Part 2
- Removing and installing heating and air conditioning system control with control unit for air conditioner/ClimaticJ301 up to MY
- Removing and installing heating and air conditioning system control with control unit for air conditioner/ClimaticJ301 as of MY
- Plug connections at the control for heating and air conditioning system
- Removing and installing, testing condensation water drain
- Removing and installing the control motor of temperature flapV68
- Removing and installing the Footwell vent temperature senderG192
- Removing and installing the middle vent temperature senderG191
- Removing and installing the evaporator vent temperature sender G263
- Climatronic - Air conditioner with automatic regulation - Part 1
- Function of the Control and display unit for air conditioner/ClimatronicE87 with Climatronic control unitJ255 up to MY 08 (CW 44
- Function of the Control and display unit for air conditioner/ClimatronicE87 with Climatronic control unitJ255 as of MY 09 (CW 45
- Removing and installing Control and display unit for air conditioner, ClimatronicE87 with Climatronic control unitJ255
- Plug connections on the control unit for ClimatronicJ255
- Climatronic - Air conditioner with automatic regulation - Part 2
- Climatronic - Air conditioner with automatic regulation - Part 3
- Removing and installing left footwell vent temperature senderG261
- Removing and installing Right footwell vent temperature senderG262
- Removing and installing left vent temperature senderG150 and right vent temperature senderG151
- Removing sunlight penetration photosensorG107 and sunlight penetration photosensor 2G134
- Removing and installing thecontrol motor of the re-circulating air flapV113
- Remove and install control motor of air flow flapV71 or control motor of air flow flap and re-circulating air flapV71
- Removing and installing the defroster flap control motorV107
- Removing and installing the left temperature flap control motorV158
- Removing and installing right temperature flap control motorV159
- Removing and installing the control motor of central flapV70
- Air quality sensorG238
- Heating
- Air conditioning system with refrigerant R134a
- Technical Data
- General notes on the air conditioning system
- Important instructions
- Further documentation and information means
- Principles of the air-conditioning technology
- Advantages of the air conditioning system - comfort
- Operation of the air conditioning system
- Refrigerant R134a
- Vapour pressure table for refrigerant R134a
- Properties of refrigerant R134a
- Evidence of leaks
- Refrigerant oil
- General occupational safety
- Using pressure tank
- Safety precautions when working with extraction and filling systems
- Safety measures when working on vehicles with air conditioning system and when using refrigerant R 134a
- Basics for working on the refrigerant circuit
- General instructions for refrigerant circuit
- Components of the refrigerant circuit
- Extractor, filler and measurement valves for quick couplings of the service position on the refrigerant circuit
- Pressures and temperatures in the refrigerant circuit and its arrangement
- Switch and sender on the refrigerant circuit
- Electrical components which are not fitted on the refrigerant circuit
- The inspection and measurement work can be performed using the pressure gauge
- Air conditioning service and recycling equipment
- Repair and maintenance instructions for refrigerant circuit
- Legal texts and legal regulations
- Refrigerant circuit
- Working with the A/C service station
- Important instructions for working with the A/C service station
- Connecting the A/C service station to the refrigerant circuit for measuring and testing
- Drain the refrigerant circuit with the A/C service station
- Evacuate the refrigerant circuit with the A/C service station
- Fill the refrigerant circuit with the A/C service station
- Operate the air conditioning system after filling
- Fill refrigerant into the reservoir (filling cylinder or reservoir bottle) of the A/C service station
- Drain A/C service station
- Leak detection on the refrigerant circuit
- Removing contaminants from the refrigerant circuit
- Complaints
- Checking the pressure in the refrigerant circuit (with the A/C service station)
- Test requirements before the pressure test
- Check pressures
- Continuation of the test depending on the arrangement of the refrigerant circuit
- Pressure test for vehicles with throttle and catch pan (with AC compressor regulated from the inside)
- Pressure test for vehicles with expansion valve and fluid reservoir (with AC compressor regulated from the inside)
- Pressure test for vehicles with expansion valve, fluid reservoir and with regulating valve for compressor of air conditioning sy
- Replace components of the refrigerant circuit
- General notes on the air conditioning system
- Technical Data
- Heating, Air conditioning
- Power unit
- 1.4/55; 59 kW MPI engine
- Technical Data
- Self diagnosis, V.A.G Inspection Service
- Self diagnosis, safety measures, cleanliness regulations, directions
- Self-diagnosis
- Safety precautions when working on the fuel supply system
- Rules of cleanliness to observe when working on the fuel supply system
- Safety measures to apply when working on the fuel injection and ignition system
- General notes on the injection system
- General notes on the ignition system
- Additional instructions when undertaking assembly work on the air-conditioning system
- Self diagnosis, safety measures, cleanliness regulations, directions
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Disassembling and assembling engine
- Removing and installing cylinder block
- Cylinder block made out of aluminium - summary of components
- Replacing gasket ring for crankshaft -on the belt pulley side-
- Replacing the sealing flange for crankshaft - flywheel side
- Removing sealing flange with rotor
- A - Mounting the sealing flange with rotor on the assembly tool T10134
- B - Mounting the assembly tool T10134 with sealing flange on the crankshaft flange
- C - Pressing the rotor onto the crankshaft flange
- D - Inspecting the fitting position of the rotor on the crankshaft
- E - Pressing down the rotor
- Piston and conrod - Summary of components
- Engine cylinder head, valve gear
- Cylinder head
- Cylinder head - Summary of components (for engine identification characters BCA)
- Cylinder head - Summary of components (for engine identification characters BUD, CGGA)
- Removing and installing camshaft housing
- Removing and installing the cylinder head
- Testing the compression
- Testinf the combustion chamber for tightness
- Valve gear
- Cylinder head
- Engine lubrication
- Lubrication system
- Lubrication system - Summary of components
- Oil filler inlet with screw cap - Summary of components (for engine identification characters BCA)
- Removing and installing oil filler inlet with screw cap (for engine identification characters BCA)
- Removing and installing oil pan
- Removing and installing oil pump
- Testing oil pressure and oil pressure switchF1
- Lubrication system
- Engine cooling
- Cooling system
- Parts of the cooling system fitted to body
- Coolant regulator - Summary of components
- Coolant pump - Summary of components
- Connection diagram for coolant hoses
- Draining and filling up coolant
- Removing and installing fan shroud for radiator fanV7 and V35
- Removing and installing radiator
- Checking the coolant system for leaktightness
- Removing and installing coolant pump
- Cooling system
- Fuel supply, gas operation
- Fuel Supply
- Fuel tank with component parts - Summary of components
- Fuel filter with component parts - Summary of components
- Extract fuel from the fuel tank
- Removing and installing fuel delivery unit
- Removing and installing the sender for fuel gauge displayG
- Removing and installing the fuel tank
- Testing fuel pump
- Test fuel pressure regulator and holding pressure
- Venting air from the fuel system
- Electronic Engine Power Control (Electronic throttle)
- Activated charcoal container system
- Fuel Supply
- Mixture preparation system, electronic inj.,Gas
- Fuel Injection System
- Overview of the fitting locations of the injection and ignition system
- Intake manifold - Summary of components (for engine identification characters BCA)
- Intake manifold - Summary of components (for engine identification characters BUD, CGGA)
- Fuel rail with injection valves - Summary of components
- Air filter - Summary of components (for engine identification characters BCA)
- Removing engine cover with air filter (for engine identification characters BCA)
- Air filter - Summary of components (for engine identification characters BUD, CGGA)
- Removing and installing air filter housing (for engine identification characters BUD, CGGA)
- Removing and installing injection valves
- Removing and installing engine speed senderG28
- Clean throttle valve control unitJ338
- Testing components
- Engine control unit
- Fuel Injection System
- Exhaust system
- Removing and installing parts of the exhaust system
- Exhaust manifold and pre-exhaust pipe with catalytic converters - Summary of components (for engine identification characters BC
- Exhaust manifold and pre-exhaust pipe with catalytic converters - Summary of components (for engine identification characters BU
- Middle and rear silencer - Summary of components
- Replacing middle or rear silencer
- Aligning exhaust system free of stress
- Inspecting the exhaust system for leaktightness
- Exhaust gas recirculation system
- Removing and installing parts of the exhaust system
- Ignition system, glow plug system
- 1.6/55; 66; 77 kW TDI CR Engine
- Technical Data
- Self diagnosis, V.A.G Inspection Service
- Self diagnosis, safety measures, cleanliness regulations and directions
- Self-diagnosis
- Supplementary instructions and assembly work on vehicles with an air conditioning system
- Regulations concerning safety precautions when working on the fuel system
- Regulations concerning cleanliness when working on the fuel supply/fuel injection system
- Regulations concerning cleanliness when working on the exhaust gas turbocharger
- General instructions for charge air system
- Self diagnosis, safety measures, cleanliness regulations and directions
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Removing and installing a V-ribbed belt and a toothed belt
- Removing and installing V-ribbed belt
- Removing and installing V-ribbed belt for vehicles without air conditioning system
- Removing and installing V-ribbed belt for vehicles with air conditioning system and guide pulley
- Removing and installing V-ribbed belt for vehicles with air conditioning system and tensioning element
- Removing and installing crankshaft-belt pulley
- Removing and installing tensioning element for V-ribbed belt
- Removing and installing bracket for auxiliary units
- Timing belt drive - Summary of components
- Removing and installing toothed belt
- Removing and installing sealing flange and flywheel
- Crankshaft, Piston and Conrod
- Removing and installing a V-ribbed belt and a toothed belt
- Engine cylinder head, valve gear
- Removing and installing the cylinder head
- Valve gear
- Engine lubrication
- Removing and installing parts of the lubrication system
- Removing and installing parts of the lubrication system - Summary of components
- Removing and installing oil level and oil temperature senderG266
- Oil filter holder - Summary of components
- Removing and installing the oil filter holder with the engine oil cooler
- Removing and installing engine oil cooler
- Removing and installing oil pressure switchF1
- Oil feed line, oil return-flow line and support for exhaust turbocharger - Summary of components
- Removing and installing oil pan
- Removing and installing oil pump
- Testing oil pressure and oil pressure switch
- Removing and installing parts of the lubrication system
- Engine cooling
- Cooling system
- Coolant pump and coolant regulator
- The coolant pump and coolant regulator - List of assembly parts
- Coolant pump and 4/2 way valve with coolant regulator - Summary of components
- Removing and installing coolant pump
- Removing and installing coolant regulator
- Removing and installing 4/2 way valve with coolant regulator
- Testing coolant thermostat
- Radiator and fan
- Fuel supply, gas operation
- Measures in case of misfuelling
- Step 1: the engine was not started with incorrect fuel
- Step 2: the engine was started with incorrect fuel
- Step 3: metal swarfs are present in the fuel delivery unit and the fuel tank
- Step 4: metal swarfs are not present in the fuel delivery unit and the fuel tank
- Step 5: metal swarfs are present in the high pressure pump
- Step 6: metal swarfs are not present in the high pressure pump
- Removing and installing parts of the fuel supply system
- Fuel tank with component parts - Summary of components
- Fuel tank with component parts - Summary of components
- Fuel filter - Summary of components
- Extract fuel from the fuel tank
- Removing and installing fuel delivery unit
- Removing and installing fuel delivery unit
- Removing and installing the sender for fuel gauge displayG
- Removing and installing fuel gauge sender 2G169
- Removing and installing suction jet pump
- Separating quick couplings
- Removing and installing the fuel tank
- Removing and installing the fuel tank
- Testing fuel pump
- Accelerator control
- Measures in case of misfuelling
- Exhaust turbocharger, G-charger
- Fuel preparation system Diesel injection
- Diesel direct injection system - fitting locations, system overview
- Fuel system, engine side
- Fuel system - Summary of components
- Injection units (piezo injectors) - Summary of components and fitting position of the clamping claw
- Removing and installing injection unit (piezo injector)
- Removing and installing the fuel distributor
- Installing the high pressure lines
- Replace fuel pressure regulating valveN276
- Removing and installing fuel pressure senderG247
- Removing and installing the high pressure pump
- Testing the pressure of the high pressure pump
- Testing the return flow quantity on the high pressure pump
- Check the fuel system for tightness
- Check fuel pressure regulating valveN276
- Checking return flow quantity of injection units
- Carry out the vacuum test of the injection units
- Check the pressure holding valve in the fuel return-flow line
- Intake manifold, air filter
- Intake manifold with component parts, vehicles with intake manifold flapV157 - Summary of components
- Intake manifold with component parts, vehicles without intake manifold flapV157 - Summary of components
- Removing and installing intake manifold
- Removing and installing the throttle valve control unitJ338
- Air filter - Summary of components
- Removing and installing air filter
- Engine control unit
- Exhaust system
- Removing and installing parts of the exhaust system
- Pre-exhaust pipe with diesel particle filter - Summary of components
- Pre-exhaust pipe with diesel particle filter - Summary of components
- Tighten exhaust gas temperature sender 3G495, vehicles with left-hand drive
- Middle and rear part of the exhaust system, vehicles with front-wheel drive - Summary of components
- Middle and rear part of the exhaust system, vehicles with four-wheel drive - Summary of components
- Removing and installing pre-exhaust pipe with diesel particle filter
- Replacing middle or rear part of the exhaust system
- Aligning exhaust system free of stress
- Inspecting the exhaust system for leaktightness
- Exhaust gas recirculation system
- Removing and installing parts of the exhaust system
- Ignition system, glow plug system
- 1,2/63; 77 kW TSI engine
- Technical Data
- Self diagnosis, V.A.G Inspection Service
- Self diagnosis, safety measures, cleanliness regulations, directions
- Self-diagnosis
- Regulations concerning safety precautions when working on the fuel system
- Release pressure in the high pressure area of the fuel system
- Rules of cleanliness to observe when working on the fuel supply system
- Safety measures to apply when working on the fuel injection and ignition system
- General notes on the injection system
- General notes on the ignition system
- General instructions for charge air system
- Additional instructions when undertaking assembly work on the air-conditioning system
- Self diagnosis, safety measures, cleanliness regulations, directions
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Engine cylinder head, valve gear
- Engine lubrication
- Engine cooling
- Fuel supply, gas operation
- Fuel tank and fuel delivery unit
- Fuel tank version I. - Summary of components
- Fuel filter - Summary of components
- Extract fuel from the fuel tank
- Removing and installing fuel tank version I.
- Removing and installing fuel delivery unit version I.
- Removing and installing the sender for fuel gauge displayG
- Testing fuel pump
- Inspecting proper operation and power supply
- Check fuel pressure with pressure gaugeV.A.G 1318
- Check fuel pressure with pressure gaugeVAS 6550
- Checking holding pressure with pressure gaugeV.A.G 1318
- Checking holding pressure with pressure gaugeVAS 6550
- Checking fuel flow rate with pressure gaugeV.A.G 1318
- Checking fuel flow rate with pressure gaugeVAS 6550
- Check power consumption
- Electronic Engine Power Control (Electronic throttle)
- Activated charcoal container system
- Fuel tank and fuel delivery unit
- Exhaust turbocharger, G-charger
- Mixture preparation system, electronic inj.,Gas
- Exhaust system
- Ignition system, glow plug system
- 2.0/81; 103; 125 kW TDI CR Engine (2nd generation)
- Technical Data
- Self diagnosis, V.A.G Inspection Service
- Self diagnosis, safety measures, cleanliness regulations and directions
- Self-diagnosis
- Supplementary instructions and assembly work on vehicles with an air conditioning system
- Regulations concerning safety precautions when working on the fuel system
- Regulations concerning cleanliness when working on the fuel supply/fuel injection system
- Regulations concerning cleanliness when working on the exhaust gas turbocharger
- General instructions for charge air system
- Removing and replacing the fuel hoses in the engine compartment
- Self diagnosis, safety measures, cleanliness regulations and directions
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Removing and installing a V-ribbed belt and a toothed belt
- V-ribbed belt drive - Summary of components
- Removing and installing V-ribbed belt for vehicles without air conditioning system
- Removing and installing V-ribbed belt for vehicles with air conditioning system
- Removing and installing crankshaft-belt pulley
- Removing and installing tensioning element for V-ribbed belt
- Timing belt drive - Summary of components
- Removing and installing toothed belt
- Removing and installing sealing flange and two-mass flywheel
- Crankshaft, Piston and Conrod
- Removing and installing a V-ribbed belt and a toothed belt
- Engine cylinder head, valve gear
- Removing and installing the cylinder head
- Valve gear
- Engine lubrication
- Removing and installing parts of the lubrication system
- Lubrication system - Summary of components
- Removing and installing oil level and oil temperature senderG266
- Oil filter with engine oil cooler - Summary of components
- Removing and installing the oil filter holder with the engine oil cooler
- Removing and installing engine oil cooler
- Removing and installing oil pan
- Removing and installing oil pump
- Removing and installing oil pressure switchF1
- Testing oil pressure switchF1 and oil pressure
- Removing and installing parts of the lubrication system
- Engine cooling
- Cooling system
- Coolant pump and 4/2 way valve with coolant regulator
- Radiator and radiator fan
- Fuel supply, gas operation
- Measures in case of misfuelling
- Step 1: the engine was not started with incorrect fuel
- Step 2: the engine was started with incorrect fuel
- Step 3: metal swarfs are present in the fuel delivery unit and the fuel tank
- Step 4: metal swarfs are not present in the fuel delivery unit and the fuel tank
- Step 5: metal swarfs are present in the high pressure pump
- Step 6: metal swarfs are not present in the high pressure pump
- Removing and installing parts of the fuel supply system
- Fuel tank with component parts - Summary of components Octavia II with front-wheel drive
- Fuel tank with component parts - Summary of components Superb II, Yeti and vehicles with four-wheel drive Octavia II
- Fuel filter - Summary of components
- Extract fuel from the fuel tank
- Removing and installing fuel delivery unit - Octavia II with front-wheel drive
- Removing and installing fuel delivery unit - Superb II, Yeti and vehicles with four-wheel drive Octavia II
- Removing and installing the sender for fuel gauge displayG
- Removing and installing fuel gauge sender 2G169
- Removing and installing suction jet pump
- Separating quick couplings
- Removing and installing fuel tank - Octavia II with front-wheel drive
- Removing and installing fuel tank - Superb II, Yeti and vehicles with four-wheel drive Octavia II
- Testing fuel pump
- Removing and installing additional fuel pump or fuel pump 2
- Accelerator control
- Measures in case of misfuelling
- Exhaust turbocharger, G-charger
- Charge-air system - exhaust gas turbocharger
- Exhaust gas turbocharger - Summary of components for engines with identification characters CFFB, CFHA, CFHC, CFHF, CLCA, CLCB,
- Removing and installing exhaust gas turbocharger
- Removing and installing exhaust gas temperature sender 1G235 (temperature sender upstream turbochargerG507)
- Replacing the vacuum setting element for charge pressure control with position senderG581
- Connection diagram for vacuum hoses
- Inspect the vacuum system
- Charge-air system - radiator, leaktightness
- Charge-air system - exhaust gas turbocharger
- Fuel preparation system Diesel injection
- Diesel direct injection system - fitting location, system overview
- Fuel system, engine side
- High pressure pump - Summary of components
- Removing and installing the high pressure pump
- Check the fuel system for tightness
- Injection units - Summary of components
- Adaptation for injector quantity adjustment (IQA code)
- Always search for injection units in open state
- Checking the injection units in open state
- Removing and installing the injection units
- Installing the high pressure lines
- Removing and installing the fuel distributor
- Removing and installing fuel pressure senderG247
- Check the low pressure fuel system
- Check fuel pressure regulating valveN276
- Replace fuel pressure regulating valveN276
- Testing the pressure of the high pressure pump
- Intake manifold, air filter
- Engine control unit
- Exhaust system
- Removing and installing parts of the exhaust system
- Pre-exhaust pipe - Summary of components
- Middle or rear part of the exhaust system - Summary of components
- Replacing differential pressure senderG505
- Removing and installing pre-exhaust pipe with diesel particle filter
- Removing and installing exhaust pipe
- Replacing middle or rear part of the exhaust system
- Aligning exhaust system free of stress
- Inspecting the exhaust system for leaktightness
- Exhaust gas recirculation system
- Removing and installing parts of the exhaust system
- Ignition system, glow plug system
- 1,6/72; 75 kW MPI engine
- Technical Data
- Self diagnosis, V.A.G Inspection Service
- Self diagnosis, safety measures, cleanliness regulations, directions
- Self-diagnosis
- Connecting the diagnostic unit, interrogating and erasing the fault memory of the liquefied petroleum gas system (LPG)
- Safety measures and rules of cleanliness when working on vehicles with liquefied petroleum gas system (LPG)
- Safety measures and rules of cleanliness when working on the fuel supply (petrol)
- Safety measures to apply when working on the fuel injection and ignition system
- General notes on the injection system
- General notes on the ignition system
- Additional instructions when undertaking assembly work on the air-conditioning system
- Self diagnosis, safety measures, cleanliness regulations, directions
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Engine cylinder head, valve gear
- Engine lubrication
- Engine cooling
- Removing and installing parts of the cooling system
- Parts of the cooling system fitted to body
- Parts of cooling system engine side - Engines with identification characters BGU, BSE, BSF
- Parts of cooling system engine side - Engines with identification characters CCSA, CHGA, CMXA
- Connection diagram for coolant hoses - Engines with identification characters BGU, BSE, BSF
- Connection diagram for coolant hoses - Engines with identification characters CCSA, CHGA, CMXA
- Vehicles with auxiliary heating.
- Draining and filling up coolant
- Removing and installing coolant pump
- Removing and installing coolant regulator
- Removing and installing radiator
- Checking the coolant system for leaktightness
- Removing and installing fan shroud and radiator fanV7 and V35
- Heating element for engine preheating Z97
- Removing and installing parts of the cooling system
- Fuel supply, gas operation
- Removing and installing parts of the fuel supply system (petrol)
- Fuel tank with component parts - Summary of components
- Extract fuel from the fuel tank
- Removing and installing fuel delivery unit
- Removing and installing the fuel gauge sender G
- Removing and installing the fuel tank
- Fuel filter - Summary of components
- Removing and installing fuel filter
- Testing fuel pump
- Venting air from the fuel system
- Removing and installing parts of the fuel supply system (LPG)
- Fuel tank with component parts - Summary of components
- Evaporator with component parts - Summary of components
- Emptying and filling up gas line
- Closing the liquefied petroleum gas reservoir
- Removing and installing the multi-function valve for the fuel tank
- Removing and installing the liquefied petroleum gas reservoir
- Removing and installing gas filter
- Activated charcoal container system (petrol)
- Repairing Electronic Engine Power Control (Electronic throttle)
- Removing and installing parts of the fuel supply system (petrol)
- Mixture preparation system, electronic inj.,Gas
- Repairing fuel injection
- Overview of fitting locations
- Intake manifold - Summary of components
- Fuel strip - Summary of components
- Air filter with component parts - Summary of components
- Removing and installing bottom part of intake manifold
- Clean throttle valve control unitJ338
- Completely removing and installing the intake manifold
- Gas distribution line (for LPG vehicles) - Summary of components
- Removing and installing gas distribution line (for LPG vehicles)
- Removing and installing gas inlet valves (for LPG vehicles)
- Testing components
- Engine control units
- Repairing fuel injection
- Exhaust system
- Removing and installing parts of the exhaust system
- Exhaust system for engines with identification characters BGU, BSE, BSF, CCSA, CHGA - Summary of components
- Exhaust system for engines with identification characters CMXA - Summary of components
- Removing and installing pre-exhaust pipe with catalytic converter
- Replacing middle or rear silencer
- Removing and installing exhaust manifold
- Aligning exhaust system free of stress
- Inspecting the exhaust system for leaktightness
- Exhaust gas recirculation system
- Secondary air system
- Removing and installing parts of the exhaust system
- Ignition system, glow plug system
- 2.0/103; 125 kW TDI CR Engine (1st generation)
- Technical Data
- Self diagnosis, V.A.G Inspection Service
- Self diagnosis, safety measures, cleanliness regulations and directions
- Self-diagnosis
- Supplementary instructions and assembly work on vehicles with an air conditioning system
- Regulations concerning safety precautions when working on the fuel system
- Regulations concerning cleanliness when working on the fuel supply/fuel injection system
- Regulations concerning cleanliness when working on the exhaust gas turbocharger
- General instructions for charge air system
- Self diagnosis, safety measures, cleanliness regulations and directions
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Removing and installing a V-ribbed belt and a toothed belt
- V-ribbed belt drive and bracket for auxiliary units, vehicles with air conditioning system - Summary of components
- Removing and installing V-ribbed belt for vehicles without air conditioning system
- Removing and installing V-ribbed belt for vehicles with air conditioning system
- Removing and installing tensioning element for V-ribbed belt
- Removing and installing crankshaft-belt pulley
- Removing and installing bracket for auxiliary units
- Timing belt drive - Summary of components
- Removing and installing toothed belt
- Removing and installing sealing flange and flywheel
- Crankshaft, Piston and Conrod
- Removing and installing a V-ribbed belt and a toothed belt
- Engine cylinder head, valve gear
- Removing and installing the cylinder head
- Repairing Valve Gear
- Engine lubrication
- Removing and installing parts of the lubrication system
- Removing and installing parts of the lubrication system - Summary of components
- Removing and installing oil level and oil temperature senderG266
- Oil filter holder - Summary of components
- Removing and installing oil pan
- Removing and installing oil pump
- Removing and installing oil pressure switchF1
- Removing and installing the oil filter holder with the engine oil cooler
- Testing oil pressure and oil pressure switch
- Removing and installing parts of the lubrication system
- Engine cooling
- Cooling system
- Coolant pump and coolant regulator
- Coolant pump and coolant regulator for vehicles manufactured up to 08.09 - Summary of components
- Coolant pump and 4/2 way valve with coolant regulator for vehicles manufactured as of 08.09 - Summary of components
- Removing and installing coolant pump
- Removing and installing coolant regulator for vehicles manufactured up to 08.09
- Removing and installing 4/2 way valve with coolant regulator for vehicles manufactured as of 08.09
- Testing coolant thermostat
- Coolant pipes, coolant temperature sender, coolant pump
- Coolant pipes, coolant temperature sender, coolant pump - Summary of components
- Replace coolant temperature senderG62
- Replace coolant temperature sender at radiator outletG83
- Remove and install coolant recirculation pump 2V178
- Removing and installing the front coolant pipe
- Remove and install the left coolant pipe
- Removing and installing the right coolant pipe
- Radiator and radiator fan
- Fuel supply, gas operation
- Measures in case of misfuelling
- Step 1: the engine was not started with incorrect fuel
- Step 2: the engine was started with incorrect fuel
- Step 3: metal swarfs are present in the fuel delivery unit and the fuel tank
- Step 4: metal swarfs are not present in the fuel delivery unit and the fuel tank
- Step 5: metal swarfs are present in the high pressure pump
- Step 6: metal swarfs are not present in the high pressure pump
- Removing and installing parts of the fuel supply system
- Fuel tank with attached parts
- Removing and installing fuel filter
- Extract fuel from the fuel tank
- Removing and installing fuel delivery unit
- Removing and installing the sender for fuel gauge displayG
- Separating quick couplings
- Removing and installing the fuel tank
- Testing fuel pump
- Removing and installing additional fuel pumpV393
- Accelerator control
- Measures in case of misfuelling
- Exhaust turbocharger, G-charger
- Charge-air system - exhaust gas turbocharger
- Exhaust gas turbocharger with component parts - Summary of components
- Removing and installing exhaust gas turbocharger
- Removing and installing exhaust gas temperature sender 1G235 (temperature sender upstream turbochargerG507)
- Connection diagram for vacuum hoses
- Inspect the vacuum system
- Replacing and adjusting the vacuum setting element for exhaust turbocharger
- Charge-air system - radiator, leaktightness
- Charge-air system - exhaust gas turbocharger
- Fuel preparation system Diesel injection
- Diesel direct injection system - fitting location, system overview
- Fuel system, engine side
- Fuel system - Summary of components
- Adaptation for injector quantity adjustment (IQA code)
- Removing and installing the injection unit
- Check fuel pressure regulating valveN276
- Replace fuel pressure regulating valveN276
- Removing and installing fuel pressure senderG247
- Removing and installing the high pressure pump
- Filling/bleeding the high pressure pump and the fuel system
- Check the fuel system for tightness
- Check the pressure holding valve in the fuel return-flow line
- Intake manifold, air filter
- Engine control unit
- Exhaust system
- Removing and installing parts of the exhaust system
- Pre-exhaust pipe with diesel particle filter - Summary of components
- Replacing the exhaust gas pressure sensor 1G450
- Middle or rear part of the exhaust system - Summary of components
- Removing and installing pre-exhaust pipe with diesel particle filter
- Replacing middle or rear part of the exhaust system
- Aligning exhaust system free of stress
- Inspecting the exhaust system for leaktightness
- Exhaust gas recirculation system
- Removing and installing parts of the exhaust system
- Ignition system, glow plug system
- Glow Plug System
- Removing and installing glow plugs
- Glow Plug System
- 1.4/55; 59 kW MPI engine