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Crankshaft, Piston and Conrod > < Replace sealing flange on the gearbox side|Install

Octavia Mk2

Removing and installing the two-mass flywheel
Removing and installing the two-mass flywheel
Special tools and workshop equipment required
t  Flywheel lock -MP1-223 (3067)-
or
t  Engine mount -MP1-202 (VW 540)-
t  Bushing -T30010 (VW 540/1B)-
t  Flywheel lock -MP1-504-
Removing
l  Gearbox is removed.
–  Remove the clutch → Gearbox; Rep. gr.30.
   
Engine installed
–  Insert the counterholder -MP1-223 (3067)- into the bore hole on the cylinder block.
l  Fitting position of the counterholder:
A - Position for tightening
B - Position for slackening
  S13-0755
Engine removed
–  Position the flywheel lock -MP1-504- on the starter ring gear of the flywheel disk and turn crankshaft until it rests against the sleeve -T30010 -.
  S13-0191
Continued for all engines
–  Rotate the secondary side -A- of the two-mass flywheel in such a way that the screws -B- are positioned in the middle of the holes -arrows-.
  Caution
When unscrewing the screws -B-, ensure that no screw head catches on the secondary side -A- of the two-mass flywheel, otherwise the flywheel will be damaged.
–  Release screws -B- and remove two-mass flywheel.
Install
Installation occurs in reverse order to removal. Pay attention to the following:
  Note
Use new screws for attaching.
  S30-0180
–  Rotate the secondary side -A- of the two-mass flywheel in such a way that the fixing screws -B- are positioned in the middle of the holes -arrows-.
1.  Screw in all the screws -B- by hand.
2.  First of all tighten all the screws -B- crosswise to 60 Nm.
3.  Then torque all the screws -B- crosswise a further 90° (1/4 turn.)
  S30-0180

Crankshaft, Piston and Conrod > < Replace sealing flange on the gearbox side|Install