Workshop Manuals Factory service & repair Skoda
01 Running gear02 Body03 Drive unit04 Power transmission05 Vehicle electrics06 Heating, ventilation, air conditioning system07 Power unit
Skoda Octavia Mk204 · Power transmission
04 · Transmission

Setting output shaft

Make
Skoda
Model
Octavia Mk2
Section
Gearbox,mechanics,gears,shafts,internal operation › Output shaft › Setting output shaft
Power transmissionSetting output shaft
Setting output shaft
(Determine adjusting washer for output shaft)
Special tools and workshop equipment required
t  Gauge block plate -MP3-405/17-
t  Multi-purpose tool -MP3-419 (VW 771)-
t  Pressure spindle -MP3-423 (VW 407)-
t  Universal dial gauge holder -MP3-447 (VW 387)-
t  Pressure washer -MP3-460 (VW 512)-
t  Bolts M8 and M10 -3114/2-
t  Interior extractor 37 up to 46 mm, e.g. - Kukko 21/6-
t  Extractor, e.g. -Kukko 18/0-
t  Countersupport e.g. -Kukko 22/2-
t  Dial gauge
The output shaft must be re-set when the following components are replaced:
t  Output shaft
t  Clutch housing
or
t  Tapered-roller bearing
Setting overview → Chapter
Setting output shaft – Skoda Octavia Mk2  Note
Sealing surfaces of clutch and gearbox housing must be removed of sealant residues.
   
–  Press in outer ring/tapered-roller bearing small in the clutch housing with a 0.65 mm thick adjsuting washer up to the stop
–  Insert output shaft and tighten nuts for the bearing support to tightening torque → Chapter.
–  Turn output shaft 20 to 30 times in one direction.
Setting output shaft – Skoda Octavia Mk2  Note
t  Therefore, it must be turned in one direction so that the rolling elements/tapered-roller bearings settle in one direction.
t  This requires 20 to 30 turns.
t  Otherwise the alignment result will be distorted.
  S35-0061
–  Insert dial gauge (3 mm measuring range) and set to „0“ with a 1 mm bias.
-A- Threaded spindle for extractor -Kukko 18/0-.
–  Move the output shaft up and down, read off and write down the clearance on the dial gauge. (Example: 0.20 mm).
  S35-0381

Parts & tools for this job For Skoda Octavia

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