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Removing and installing camshafts > < Vehicles with »old« gasket ring

Octavia Mk2

Vehicles with »new« gasket ring
Vehicles with »new« gasket ring
Special tools and workshop equipment required
t  Insertion tool -MP 1-214 (10-203)-
t  Gasket ring extractor -T10443-
t  Screw M12x1.5x75 from insertion tool -MP 1-214 (10-203)-
Removing
–  Pull toothed belt off camshaft sprocket and from toothed belt gear on the high pressure pump → Chapter.
–  Remove camshaft sprocket and hub → Chapter.
  WARNING
If it is turned back too much, the inner pressure plate loosens from the pressure screw. In this case, the pressure plate must be pressed onto the pressure screw once again.
–  Turn back the pressure screw of the gasket ring extractor »with fingertip touch« until a slight resistance can be felt.
  Note
   
The clamping sleeves of the gasket ring extractor have grub screws. However, the clamping occurs by means of only one of these grub screws -arrow- while the other ones are tightly bolted.
  N15-10692
–  Position the gasket ring extractor straight as shown and screw in the grub screw -A- until the gasket ring extractor clamps.
–  Screw in the pressure screw -B- until the gasket ring is pulled out.
Install
  Note
The sealing lip of the gasket ring must neither be oiled nor greased additionally.
–  Remove oil residue on the camshaft stud with a clean cloth.
  N15-10691
–  Fit the guide bushing from -MP 1-214 (10-203)- onto the camshaft as shown in the illustration. The writing on the gasket ring must point outwards.
–  Carefully slide the gasket ring -1- over the guide bushing onto the camshaft.
  A15-10684
–  Push on the sealing ring with the pressure plate of the insertion tool -MP 1-214 (10-203)- and press in screw M12x1.5x75 up to the stop.
–  Install the hub and the camshaft sprocket → Chapter.
–  Installing the timing belt → Chapter.
  N15-0274

Removing and installing camshafts > < Vehicles with »old« gasket ring