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Skoda Workshop Service and Repair Manuals

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Determine the adjusting washer > < Disassembling and assembling differential gear

Octavia Mk2

Adjusting the differential gear
Adjusting the differential gear
Special tools and workshop equipment required
t  Gauge block plate -MP3-405/17-
t  Pressure plate -MP3-407 (VW 402)-
t  Universal dial gauge holder -MP3-447 (VW 387)-
t  Pressure spindle -MP3-448 (VW 408 A)-
t  Thrust plate -MP3-464 (30-205)-
t  Thrust piece -MP3-468 (2007)-
t  Bushing -MP3-474 (3144)-
t  Interior extractor 46 up to 58 mm, e.g. - Kukko 21/7-
t  Countersupport e.g. -Kukko 22/2-
t  Dial gauge
The differential gear must be re-set when the following components are replaced:
t  Gearbox housing
t  Clutch housing
t  Differential gear housing
or the
t  Tapered-roller bearings of the differential gear
Setting overview → Chapter.
   
–  Press the outer ring/tapered-roller bearing with thrust plate -MP3-464 (30-205)- into the clutch housing.
  Note
The inner and outer ring of the tapered-roller bearing are paired. Do not interchange!
  S39-0023
–  Press outer ring/tapered-roller bearing without adjusting washer with thrust plate -MP3-464 (30-205)- into the gearbox housing.
–  Insert the differential gear in the clutch housing.
–  Position the gearbox housing and tighten 5 screws to torque 25 Nm.
  S39-0025
–  Set the dial gauge to 0 with 1 mm preload on „0“.
–  Move the differential gear up and down, read off and write down the clearance on the dial gauge. (Example: 0,70 mm).
  S39-0162

Determine the adjusting washer > < Disassembling and assembling differential gear