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Check vacuum reservoir in the intake manifold for tightness >
< Intake manifold - Summary of components
Octavia Mk2
Drive unit
1.6/85 kW FSI Engine
Mixture preparation system, electronic inj.,Gas / Fuel Injection System
Removing and installing intake manifold
Removing and installing intake manifold
Removing and installing intake manifold
Removing
WARNING
Reduce the pressure in the high pressure part of the fuel system
→ Chapter
.
–
Remove engine cover with air filter
→ Chapter
.
–
Unplug the electric plug connection from activated charcoal filter system solenoid valve 1 -N80-.
–
Separate the electric plug connection
-1-
at the throttle valve control unit -J338-.
–
Release the screws
-arrows-
and remove the throttle valve control unit -J338-.
–
Remove screws
-arrows-
of the connecting pipe at exhaust-gas recirculation valve -N18- and remove gasket.
–
Pull off the vacuum hose
-1-
to the activated charcoal filter system solenoid valve 1 -N80- at the intake manifold.
–
Unhook activated charcoal filter system solenoid valve 1 - N80- from the fixtures and lay to the side with connected vacuum hoses.
–
Detach the vacuum line
-2-
to the brake booster at the intake manifold.
–
Unclip top coolant line at intake manifold
-arrows-
and lay to the front.
–
Detach the hose
-2-
for crankcase ventilation at the intake manifold, to do so press the release buttons.
–
Separate the electrical plug connections
-1-
at the intake manifold pressure sender -G71- and
-3-
at intake manifold flap valve -N316-
–
Detach the vacuum hose
-arrow-
at the setting element for the intake manifold flap.
–
Release fixing screws
-1-
and
-2-
for intake manifold and lay intake manifold towards the rear.
–
Unscrew the fuel pressure sender -G247-
-arrow-
.
–
Remove the intake manifold towards the top left.
Install
Installation is carried out in the reverse order. Pay attention to the following:
Note
t
Make sure that no dirt gets into the intake manifold or the fuel distributor (bottom part of intake manifold).
t
Always replace seals and gasket rings.
–
First of all place the intake manifold to the rear in the engine compartment.
–
Tighten the fuel pressure sender -G247-
-arrow-
.
–
Tighten the intake manifold to the fuel distributor.
Drive unit
1.6/85 kW FSI Engine
Mixture preparation system, electronic inj.,Gas / Fuel Injection System
Removing and installing intake manifold
Check vacuum reservoir in the intake manifold for tightness >
< Intake manifold - Summary of components