Repairing gearbox housing cover

Make

Skoda

Model

Octavia Mk2

Section

Gearbox 02S › Gearbox mechanics,operation, construction,diff. › Repairing gearbox housing cover

Power transmissionRepairing gearbox housing cover

Repairing gearbox housing cover Special tools and workshop equipment required t  Pressure plate -MP3-406 (VW 401)- t  Pressure plate -MP3-407 (VW 402)- t  Pressure spindle -MP3-423 (VW 407)- t  Assembly device -T30016 (3348)- t  Pressure plate -T10084A- t  Hot-air blower -V.A.G 1416- t  Interior extractor 30 through 37 mm -Kukko 21/5- t  Countersupport -Kukko22/2-

1 -	Cylindrical-roller bearing

q	for drive shaft

q	do not interchange with cylindrical-roller bearing for output shaft

q	can be replaced separately → Electronic Catalogue of Original Parts

q	removing → Fig.

q	pressing in, gearbox up to production date 08.06 → Fig.

q	pressing in, gearbox as of production date 09.06 → Fig.

q	Assign cylindrical-roller bearings → Fig.

q	secure → Fig.

2 -	Cylindrical-roller bearing

q	for output shaft

q	do not interchange with cylindrical-roller bearing for input shaft

q	can be replaced separately → Electronic Catalogue of Original Parts

q	removing → Fig.

q	pressing in, gearbox up to production date 08.06 → Fig.

q	pressing in, gearbox as of production date 09.06 → Fig.

q	Assign cylindrical-roller bearings → Fig.

q	secure → Fig.

3 -	Cover for gearbox housing

q	the cover for the gearbox housing was adapted to the cylindrical-roller bearings as of production date 09.06 → Fig.

4 -

Magnet

q	from 11.10

q	can only be inserted in the cover with recess -arrow-

5 -	Retaining clip

q	holds magnet in position

Pull the cylindrical-roller bearing out of the gearbox cover A - e.g. Interior extractor 30 through 37 mm -Kukko 21/5- B - e.g. Countersupport -Kukko22/2-

Pull the cylindrical-roller bearing out of the gearbox cover A - e.g. Interior extractor 30 through 37 mm -Kukko 21/5- B - e.g. Countersupport -Kukko22/2-

Assign cylindrical-roller bearings

Production date of the gearbox		Dimension „a“	Dimension „b“
to 08.06		43 mm	43 mm
from 09.06		47 mm	47 mm

Press cylindrical-roller bearing into cover for gearbox housing, gearbox up to production date 08.06 (Octavia II) –  Heat the cover for gearbox housing with the hot-air blower -V.A.G 1416- at the cylindrical-roller bearing mounting to about 100°C. –  Insert the cylindrical-roller bearing in the heated gearbox and press down under the workshop press until heat is transferred.   Note Cylindrical-roller bearing must be pressed into the cover up to the stop.

Press cylindrical-roller bearing into cover for gearbox housing, gearbox as of production date 09.06 –  Heat the cover for gearbox housing with the hot-air blower -V.A.G 1416- at the cylindrical-roller bearing mounting to about 100°C. –  Insert the cylindrical-roller bearing in the heated gearbox and press down under the workshop press until heat is transferred.   Note Cylindrical-roller bearing must be pressed into the cover up to the stop.

Secure cylindrical-roller bearing in cover for gearbox housing by caulking -arrows-

04 Transmission