skoda Workshop Repair Guides

Skoda Workshop Service and Repair Manuals

Disassembling and assembling the gearshift forks > < Four-wheel drive
Repairing gearbox housing cover
Repairing gearbox housing cover
Special tools and workshop equipment required
t  Pressure plate -MP3-406 (VW 401)-
t  Pressure plate -MP3-407 (VW 402)-
t  Pressure spindle -MP3-423 (VW 407)-
t  Assembly device -T30016 (3348)-
t  Pressure plate -T10084A-
t  Hot-air blower -V.A.G 1416-
t  Interior extractor 30 through 37 mm -Kukko 21/5-
t  Countersupport -Kukko22/2-
   
1 - Cylindrical-roller bearing
q   for drive shaft
q   do not interchange with cylindrical-roller bearing for output shaft
q   can be replaced separately → Electronic Catalogue of Original Parts
q   removing → Fig.
q   pressing in, gearbox up to production date 08.06 → Fig.
q   pressing in, gearbox as of production date 09.06 → Fig.
q   Assign cylindrical-roller bearings → Fig.
q   secure → Fig.
2 - Cylindrical-roller bearing
q   for output shaft
q   do not interchange with cylindrical-roller bearing for input shaft
q   can be replaced separately → Electronic Catalogue of Original Parts
q   removing → Fig.
q   pressing in, gearbox up to production date 08.06 → Fig.
q   pressing in, gearbox as of production date 09.06 → Fig.
q   Assign cylindrical-roller bearings → Fig.
q   secure → Fig.
3 - Cover for gearbox housing
q   the cover for the gearbox housing was adapted to the cylindrical-roller bearings as of production date 09.06 → Fig.
4 - Magnet
q   from 11.10
q   can only be inserted in the cover with recess -arrow-
5 - Retaining clip
q   holds magnet in position

   
Pull the cylindrical-roller bearing out of the gearbox cover
A - e.g. Interior extractor 30 through 37 mm -Kukko 21/5-
B - e.g. Countersupport -Kukko22/2-
  S34-0992
Pull the cylindrical-roller bearing out of the gearbox cover
A - e.g. Interior extractor 30 through 37 mm -Kukko 21/5-
B - e.g. Countersupport -Kukko22/2-
  S34-1034
Assign cylindrical-roller bearings
  N34-10874
Production date of the gearboxDimension „a“Dimension „b“
to 08.0643 mm43 mm
from 09.0647 mm47 mm

   
Press cylindrical-roller bearing into cover for gearbox housing, gearbox up to production date 08.06 (Octavia II)
–  Heat the cover for gearbox housing with the hot-air blower -V.A.G 1416- at the cylindrical-roller bearing mounting to about 100°C.
–  Insert the cylindrical-roller bearing in the heated gearbox and press down under the workshop press until heat is transferred.
  Note
Cylindrical-roller bearing must be pressed into the cover up to the stop.
  S34-1035
Press cylindrical-roller bearing into cover for gearbox housing, gearbox as of production date 09.06
–  Heat the cover for gearbox housing with the hot-air blower -V.A.G 1416- at the cylindrical-roller bearing mounting to about 100°C.
–  Insert the cylindrical-roller bearing in the heated gearbox and press down under the workshop press until heat is transferred.
  Note
Cylindrical-roller bearing must be pressed into the cover up to the stop.
  N34-10871
Secure cylindrical-roller bearing in cover for gearbox housing by caulking -arrows-
  S34-0994

Disassembling and assembling the gearshift forks > < Four-wheel drive