Octavia Mk2: Power transmission
Also for this vehicle: Octavia Mk1.
Steering & suspension
Body & interior
Engine
Transmission
General
Heating & A/C
Choose Sections to see everything in a chapter, or a chapter title to start at its first page.
Gearbox 0A4104 pages
Technical Data7 pages
Identification of the gearbox3 pages
Clutch, control25 pages
Clutch control14 pages
- Overview
- Summary of components - Foot controls
- Removing and installing over-centre helper spring (Octavia II)
- Removing and installing clutch pedal (Octavia II)
- Removing and installing bearing bracket (Octavia II)
- Removing and installing master cylinder (Octavia II)
- Removing and installing clutch position senderG476 (Octavia II)
- Summary of components - Hydraulics
- Check hydraulic clutch control
- Bleed the clutch control
- Repairing clutch control
Repairing clutch10 pages
Gearbox mechanics,operation, construction,diff.45 pages
Shift mechanism21 pages
- Fitting location of shift mechanism
- Summary of components (Octavia ll)
- Summary of components - gearshift knob with shift lever collar (Octavia II)
- Removing and installing gearshift knob with shift lever collar (Octavia II)
- Summary of components - Gearshift mechanism up to 10.06
- Summary of components - Gearshift mechanism as of 11.06
- Summary of components - Control cables up to 10.06
- Summary of components - Control cables as of 11.06
- Plastic relay lever
Removing and installing the gearbox5 pages
Disassembling and assembling the gearbox13 pages
- Gearbox - Summary of components
- Summary of components
- Removing and installing gearbox housing cover and 5th gear
- Removing and installing gearbox housing and shift mechanism
- Removing and installing the drive shaft, output shaft, differential gear and shift forks
Mounting sequence - Removing and installing gearbox housing cover and 5th gear3 pages
Mounting sequence - completely disassembling and assembling the gearbox4 pages
- Repairing gearbox housing and clutch housing
- Repairing the shift mechanism on the gearbox
- Disassembling and assembling the gearshift forks
Gearbox,mechanics,gears,shafts,internal operation11 pages
Drive shaft5 pages
Output shaft4 pages
Final drive, differential, differential lock16 pages
Replacing gasket rings for flange shafts with gearbox installed11 pages
Differential gear4 pages
- Setting overview
Gearbox 0AF75 pages
Technical Data5 pages
Identification of the gearbox2 pages
- General repair information
Clutch, control16 pages
Repairing clutch control14 pages
- Overview
- Summary of components - Foot controls
- Removing and installing the over-centre helper spring
- Removing and installing the clutch pedal
- Removing and installing bracket
- Removing and installing the master cylinder
- Removing and installing clutch position sender G476
- Summary of components - Hydraulics
- Check hydraulic clutch control
- Bleed the clutch control
Repairing clutch2 pages
Gearbox mechanics,operation, construction,diff.39 pages
Shift mechanism21 pages
- Fitting location of shift mechanism
- Summary of components of the shift mechanism
- Summary of components - Gearshift knob with shift lever collar
- Removing and installing gearshift knob and shift lever collar
- Summary of components - Gearshift mechanism up to 10.06
- Summary of components - Gearshift mechanism as of 11.06
Disassembling and assembling the gearshift mechanism as of 11.063 pages
- Summary of components - Control cables up to 10.06
- Summary of components - Control cables as of 11.06
- Plastic relay lever
Removing and installing the gearbox5 pages
- Inspect the gear oil level in the gearbox
Disassembling and assembling the gearbox9 pages
- Repairing gearbox housing and clutch housing
- Repairing shift mechanism
- Disassembling and assembling the gearshift forks
Gearbox,mechanics,gears,shafts,internal operation4 pages
Final drive, differential, differential lock11 pages
Differential gear4 pages
Gearbox 02Q214 pages
Technical Data10 pages
Clutch, control21 pages
Repairing clutch control11 pages
- Overview
- Summary of components - Foot controls
- Removing and installing over-centre helper spring (Octavia II)
- Removing and installing the clutch pedal
- Removing and installing bearing bracket (Octavia II)
- Removing and installing the master cylinder
- Removing and installing clutch position senderG476 (Octavia II)
- Summary of components - Hydraulic (Octavia II and Superb II)
- Check hydraulic clutch control
- Bleed the clutch control
Repairing clutch10 pages
Gearbox mechanics,operation, construction,diff.66 pages
Repairing shift mechanism23 pages
- Fitting location of shift mechanism
- Summary of components (Octavia ll)
- Summary of components - gearshift knob and cover (Octavia II)
- Removing and installing gearshift knob and cover (Octavia II)
- Summary of components - Gearshift mechanism (Octavia II up to 10.06)
- Summary of components - Gearshift mechanism (Octavia II as of 11.06)
Disassembling and assembling the gearshift mechanism (as of 11.06)3 pages
Removing and installing the gearbox6 pages
- Removing gearbox - front-wheel drive (Octavia II and Superb II)
- Removing gearbox - four-wheel drive (Octavia II and Superb II)
- Transporting the gearbox
Installing gearbox - front-wheel drive and four-wheel drive (Octavia II and Superb II)2 pages
- Check gear oil level
Removing and installing angle gearbox4 pages
Inspecting gear oil in the angle gearbox3 pages
Disassembling and assembling the gearbox17 pages
- Removing and installing gearbox housing and shift mechanism
Removing and installing the drive shaft, output shafts, differential gear, gearshift rods and angle gearbox3 pages
Mounting sequence up to production date 20.01. 08 (Octavia II)3 pages
Mounting sequence as of production date 20.01. 08 (gearbox with circlip for the cap/drive shaft)3 pages
Repairing gearbox housing3 pages
Disassembling and assembling the gearshift forks3 pages
Gearbox,mechanics,gears,shafts,internal operation18 pages
Drive shaft5 pages
- Disassembling and assembling the drive shaft
Modifications in the area of the grooved ball bearing/drive shaft (Octavia II)3 pages
Output shaft gears 1 through 48 pages
- Disassembling and assembling output shaft gears 1 through 4
Alterations of the synchronization3 pages
Setting output shaft gears 1 through 43 pages
Output shaft 5th, 6th gear/reverse gear5 pages
- Disassembling and assembling output shaft 5th/6th gear and reverse gear
Adjusting output shaft 5th, 6th gear/reverse gear3 pages
Final drive, differential, differential lock99 pages
Replacing gasket rings for flange shaft or rigid shaft with gearbox installed22 pages
Replacing gasket rings between angle gearbox and manual gearbox (four-wheel drive)3 pages
- Setting overview
Differential gear6 pages
Removing and installing propshaft7 pages
Removing and installing "one-piece" propshaft3 pages
Removing and installing the rear final drive10 pages
Electrical/electronic components and fitting locations for the Haldex coupling17 pages
- Electric/electronic components and their fitting locations (final drive "02D/0AV") (Octavia II)
- Electrical/electronic components and their fitting locations (final drive "0BR")
- Summary of components - Four-wheel drive control unitJ492 (final drive "02D/0AV") (Octavia II)
- Summary of components - Four-wheel drive control unitJ492 (final drive "0BR")
Removing and installing Haldex coupling6 pages
Disassembling and assembling Haldex coupling7 pages
- Summary of components - Disassembling and assembling "Haldex coupling of the 2nd generation" (final drive "02D/0A
- Summary of components - Disassembling and assembling "Haldex coupling of the 4th generation" (final drive "0BR&qu
- Removing and installing oil filter for Haldex coupling (final drive "02D/0AV") (Octavia II)
Check oil level in the Haldex coupling or change oil or top up with oil4 pages
Checking the gear oil level in the rear final drive3 pages
- Top up rear final drive with oil
Inspect operation of Haldex coupling4 pages
- "Final drive 02D/0AV" - Functional test for opened Haldex coupling on vehicles fitted with manual gearbox (Octavia II)
- "Final drive 02D/0AV" - Functional test for closed Haldex coupling on vehicles fitted with manual gearbox (Octavia II)
- "Final drive 0BR" - Functional test of Haldex coupling with manual gearbox
Gearbox 02S205 pages
Technical Data9 pages
Clutch, control24 pages
Repairing clutch control14 pages
- Overview
- Summary of components - Foot controls (Octavia ll)
- Removing and installing the over-centre helper spring
- Removing and installing the clutch pedal
- Removing and installing bearing bracket (Octavia II)
- Removing and installing the master cylinder
- Removing and installing clutch position sender G476
- Summary of components - Hydraulics
- Checking hydraulic clutch control (Octavia II)
- Bleeding the clutch system
Repairing clutch10 pages
Gearbox mechanics,operation, construction,diff.60 pages
Repairing shift mechanism20 pages
- Fitting location of shift mechanism
- Summary of components (Octavia ll)
- Summary of components - gearshift knob with shift lever cover (Octavia II)
- Removing and installing gearshift knob with shift lever cover (Octavia II)
- Summary of components - Shift mechanism up to 10.06 (Octavia II)
- Summary of components - Gearshift mechanism as of 11.06
Disassembling and assembling shift mechanism as of 11.06 (Octavia II)3 pages
- Summary of components - Control cables (Octavia ll)
- Plastic relay lever
Removing and installing the gearbox7 pages
Removing and installing angle gearbox4 pages
Inspecting gear oil in the angle gearbox3 pages
Disassembling and assembling the gearbox18 pages
- Removing and installing gearbox housing cover and 5th/6th gear (Octavia II)
- Removing and installing gearbox housing and shift mechanism
Removing and installing the drive shaft, output shaft, differential gear and shift forks3 pages
Mounting sequence - removing and installing gearbox housing cover and 5th/6th gear3 pages
Mounting sequence - completely disassembling and assembling the gearbox3 pages
- Repairing gearbox housing cover
- Disassembling and assembling the gearshift forks
Gearbox,mechanics,gears,shafts,internal operation12 pages
Drive shaft5 pages
Output shaft4 pages
Final drive, differential, differential lock100 pages
Replacing gasket rings for flange shafts with gearbox installed26 pages
- Difference between the gasket rings with right flange (front-wheel drive)
Replacing gasket rings between angle gearbox and manual gearbox (four-wheel drive)3 pages
Differential gear6 pages
- Setting overview
Removing and installing the rear final drive10 pages
Disassembling and assembling Haldex coupling16 pages
- Summary of components - Disassembling and assembling "Haldex coupling of the 2nd generation" (final drive "02D/0A
- Summary of components - Disassembling and assembling "Haldex coupling of the 4th generation" (final drive "OBR&qu
- Removing and installing the oil filter for Haldex coupling (final drive "02D/0AV")
Electrical/electronic components and their fitting locations11 pages
- Electrical/electronic components and their fitting locations (final drive "02D/0AV")
- Electrical/electronic components and their fitting locations (final drive "OBR")
- Summary of components - Four-wheel drive control unitJ492 (final drive "02D/0AV")
- Summary of components - Four-wheel drive control unitJ492 (final drive "OBR")
Removing and installing Haldex coupling5 pages
Check oil level in the Haldex coupling or change oil or top up with oil4 pages
Checking the axle oil in the rear final drive3 pages
Inspect operation of Haldex coupling4 pages
- "Final drive 02D/0AV" - Functional test for opened Haldex coupling on vehicles fitted with manual gearbox
- "Final drive 02D/0AV" - Functional test for closed Haldex coupling on vehicles fitted with manual gearbox
- "Final drive OBR" - Functional test for Haldex coupling with manual gearbox
Manual gearbox 0AJ75 pages
Technical Data7 pages
Identification of the gearbox3 pages
Clutch, control19 pages
Repairing clutch control15 pages
- Overview
- Summary of components - Foot controls
- Removing and installing over-centre helper spring (Octavia II)
- Removing and installing clutch pedal (Octavia II)
- Removing and installing bearing bracket (Octavia II)
- Removing and installing master cylinder (Octavia II)
- Removing and installing clutch position senderG476 (Octavia II)
- Summary of components - Hydraulic (left-hand drive)
- Summary of components - Hydraulic (right-hand drive)
- Check hydraulic clutch control
- Bleed the clutch control
Gearbox mechanics,operation, construction,diff.38 pages
Repairing shift mechanism19 pages
Removing and installing the gearbox5 pages
- Check gear oil level
Disassembling and assembling the gearbox9 pages
- Repairing gearbox housing and clutch housing
- Repairing gearbox housing cover
- Disassembling and assembling the gearshift unit (gearshift shaft with cover)
- Disassembling and assembling the gearshift forks
Gearbox,mechanics,gears,shafts,internal operation4 pages
Final drive, differential, differential lock7 pages
Replacing the flange shaft gasket rings (gearbox assembled)3 pages
Differential gear4 pages
Gearbox 09G74 pages
Technical Data8 pages
Technical Data for the Gearbox4 pages
Information and repair instructions for the automatic gearbox 09G4 pages
Automatic gearbox, control, assembly, housing40 pages
Electric/Electronic components and fitting locations3 pages
Repairing shift mechanism20 pages
- Summary of components - Shift mechanism Octavia II up to 10.09 ("old shifting")
- Summary of components - Shift mechanism Octavia II and Superb II as of 11.09 ("new shifting")
- Inspecting the gearshift mechanism
- Inspecting and adjusting the selector lever control cable
- Checking operation of the ignition key anti-removal lock (Octavia II)
- Removing and installing the Tiptronic switchF189
- Removing and installing selector lever lock solenoidN110
- Checking the plug connections at the gearshift mechanism
Emergency release of gearshift mechanism out of position "P"2 pages
Removing and installing the gearbox6 pages
Checking and topping up ATF level7 pages
Automatic gearbox, gears, control15 pages
Removing and installing oil pan, oil filter, slide valve body and internal wiring looms12 pages
Oil pan, oil strainer, slide valve body, internal wiring looms - Summary of components4 pages
- Removing and installing oil pan
- Removing and installing the oil filter
- Removing and installing the slide valve body
- removing and installing wiring loom with 14-pin plug
- Removing and installing wiring loom with 8-pin plug and integrated gearbox oil temperature senderG93
- Removing and installing the gearbox input r.p.m. senderG182
- Removing and installing the gearbox output r.p.m. senderG195
Removing, installing and setting multi-function switchF1253 pages
Final drive, differential, differential lock5 pages
Replace the flange shaft gasket rings3 pages
Replacing the gasket ring for the gearshift shaft2 pages
Gearbox 02E-DSG142 pages
Technical Data11 pages
Notes on 6-speed automatic gearbox DSG - 02E5 pages
Clutch, control10 pages
Removing and installing clutch8 pages
Gearbox mechanics,operation, construction,diff.58 pages
- Electric/electronic components and fitting locations for the automatic gearbox DSG - 02E
Oil pan, mechatronics, gearbox oil pump2 pages
Mechatronics for double clutch gearboxJ7433 pages
- Removing and installing the gearbox input r.p.m. senderG182 and the temperature sender for clutchG509
- Replace the gasket ring of the gearshift shaft
Shift mechanism24 pages
- Inspecting the gearshift mechanism
- Check operation of the ignition key anti-removal lock
- Summary of components - Shift mechanism up to 05.09 ("old shifting") (Octavia II, Superb II)
- Summary of components - Shift mechanism as of 06.09 ("new shifting") (Octavia II, Superb II)
Emergency release of gearshift mechanism out of position "P"2 pages
- Removing and installing the Tiptronic switchF189
- Removing and installing selector lever lock solenoidN110
- Removing and installing selector lever switch locked in PF319
- Removing and installing the selector lever sensor control unitJ587
- Check the plug connections at the gearshift mechanism (Octavia II, Superb II)
Removing and installing the gearbox5 pages
Transporting the gearbox and securing to the assembly stand3 pages
Change the gearbox oil and filter of the automatic gearbox DSG and at the same time check the oil level2 pages
Removing and installing angle gearbox4 pages
Checking the oil level in the angle gearbox or topping up with oil3 pages
- Gearbox,mechanics,gears,shafts,internal operation › Pinions and shafts
Final drive, differential, differential lock62 pages
Replace gasket rings at gearbox and angle gearbox19 pages
Removing and installing the rear final drive6 pages
Replacing gasket rings for flange shafts at rear final drive (rear final drive installed)3 pages
Electrical/electronic components and fitting locations for the Haldex coupling9 pages
Removing and installing Haldex coupling5 pages
Check oil level in the Haldex coupling or change oil or top up with oil4 pages
Check the oil level in the rear final drive or top up with oil3 pages
Inspecting operation of Haldex coupling - Vehicles with automatic gearbox DSG - 02E2 pages
Gearbox 0AM-DSG76 pages
Technical Data12 pages
Instructions for automatic gearbox DSG - 0AM7 pages
Clutch, control › Removing and installing the double clutch9 pages
- Double clutch - Summary of components (up to 05.11)
- Double clutch - Summary of components (as of 06.11)
- Remove the double clutch "old design" up to 05.11
- Remove the double clutch "new design" as of 06.11
- Adjust the position of the engaging bearings for clutch "K 1 and K 2" - "old design" up to 05.11
- Adjust the position of the engaging bearings for clutch "K 1 and K 2" - "new design" as of 06.11
- Install the double clutch - "old design" up to 05.11
- Install the double clutch "new design" as of 06.11
Gearbox mechanics,operation, construction,diff.40 pages
- Electric/electronic components and fitting locations of the automatic gearbox DSG - 0AM
Shift mechanism24 pages
- Inspecting the gearshift mechanism
Inspecting and adjusting the selector lever control cable3 pages
- Check operation of the ignition key anti-removal lock
- Summary of components - Shift mechanism up to 05.09 - "old shifting" (Octavia II, Superb II, Yeti)
- Summary of components - Shift mechanism as of 06.09 - "new shifting" (Octavia II, Superb II, Yeti)
Emergency release of gearshift mechanism out of position "P"2 pages
- Removing and installing the Tiptronic switchF189
- Removing and installing selector lever lock solenoidN110
- Removing and installing selector lever switch locked in PF319
- Removing and installing the selector lever sensor control unitJ587
- Checking the plug connections at the shift mechanism (Octavia II, Superb II, Yeti)
Mechatronics for double clutch gearboxJ7438 pages
- Safety instruction for°mechatronics for double clutch gearboxJ743
- Summary of components - mechatronics for double clutch gearboxJ743
- Removing mechatronics for double clutch gearboxJ743; gearbox removed (Octavia II, Superb II, Yeti)
- Removing mechatronics for double clutch gearboxJ743; gearbox installed (Octavia II, Superb II, Yeti)
- Place the mechatronics for double clutch gearboxJ743 by hand in the »removal position«
- Installing mechatronics for double clutch gearboxJ743; gearbox removed.
- Install mechatronics for double clutch gearboxJ743; gearbox installed
Removing and installing the gearbox5 pages
Removing and installing gearbox (Octavia II, Superb II, Yeti)4 pages
- Transport the gearbox and secure to the assembly support
- Change gearbox oil
- Gearbox,mechanics,gears,shafts,internal operation › Pinions and shafts
Final drive, differential, differential lock › Replace gasket rings for rigid shafts and flange shafts14 pages