skoda Workshop Repair Guides

Skoda Workshop Service and Repair Manuals

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Determine the adjusting washer > < Disassembling and assembling differential gear

Octavia Mk2

Adjusting the differential gear
Adjusting the differential gear
Special tools and workshop equipment required
t  Gauge block plate -MP3-405/17 (VW 385/17)-
t  Pressure plate -MP3-407 (VW 402)-
t  Universal dial gauge holder -MP3-447 (VW 387)-
t  Pressure spindle -MP3-448 (VW 408A)-
t  Pipe -MP6-419 (3259)-
t  Pipe -T30019 (3345)-
t  Thrust plate -T30045 (3005)-
t  Interior extractor 46 up to 58 mm, e.g. -Kukko 21/7-
t  Countersupport e.g. -Kukko 22/2-
The differential gear must be re-set when the following components are replaced:
t  Gearbox housing
t  Clutch housing
t  Differential gear housing
t  Tapered-roller bearings of the differential gear
Setting overview → Chapter.
   
–  Press the outer ring/tapered-roller bearing with washer in the clutch housing.
  Note
Pay attention to the fitting position of the washer, the shoulder on the inside diameter points towards the gasket ring in the clutch housing.
  S39-0289
–  Press outer ring/tapered-roller bearing without adjusting washer into the gearbox housing.
–  Insert the differential gear in the clutch housing.
–  Position the gearbox housing and tighten 5 screws to the given tightening torque → Chapter.
–  Press differential gear towards the clutch housing while simultaneously turning eight times.
  S39-0292
–  Set the dial gauge to 0 with 1 mm preload on „0“.
A - Dial gauge extension 30 mm
–  Move the differential shaft up and down, read off and write down the clearance on the dial gauge (example: 0.70 mm).
  S39-0193

Determine the adjusting washer > < Disassembling and assembling differential gear