skoda Workshop Repair Guides

Skoda Workshop Service and Repair Manuals

Repairing shift mechanism > < Mounting sequence|Install
Repairing gearbox housing and clutch housing
Repairing gearbox housing and clutch housing
Special tools and workshop equipment required
t  Pressure spindle -MP3-448 (VW 408 A)-
t  Distance sleeve -MP 3-458/2-
t  Centering mandrel -MP3-463 (12-551)-
t  Thrust piece -MP3-484 (30-555)-
t  Threaded rod from assembly device -MP3-434 (3066)-
t  Thrust piece -MP3-420 (3124)-
t  Thrust piece -T40008-
t  Extractor, e.g. -Kukko 18/1-
t  Separating device, e.g. -Kukko 17/1-
t  Grease -G 000 100-
   
1 - Bushing
q   for gearshift shaft
q   extracting → Fig.
q   inserting → Fig.
2 - Fitting sleeve
3 - Magnet
q   is held in position by the separator surface of the housing
4 - Screw cap
q   Before screwing down cover sealing surface with sealant -AMV 188 200-
5 - Circlip
q   inserted in the cylinder roller bearing groove
6 - Circlip
q   inserted in the cylinder roller bearing groove
7 - Cylindrical-roller bearing
q   for drive shaft
q   extracting and inserting → Chapter
8 - Cylindrical-roller bearing
q   for output shaft
q   extracting and inserting → Chapter
9 - Clutch housing
q   when replacing: Set the differential gear → Chapter
10 - Gasket ring for drive shaft
q   release with a screwdriver
q   inserting → Fig.
11 - Ball stud - 20 Nm
q   grease with Grease -G 000 100-
12 - Seal ring for right flange shaft
q   release with a screwdriver
q   installing → Chapter
13 - Bushing
q   for gasket ring
q   removing → Fig.
q   installing → Fig.
14 - Oil filler plug
q   different versions: → Fig.
   Oil filler plug or oil drain plug with internal serration - 24 Nm
   Oil filler plug or oil drain plug with hexagon socket head - 32 Nm
15 - Adjusting washer S2
q   for differential gear
q   Determine thickness → Chapter
16 - Outer ring/tapered-roller bearing
q   for differential gear
q   removing and installing → Chapter
q   when replacing, set the differential gear → Chapter
17 -  5 Nm and torque a further 90°
q   always replace → Electronic Catalogue of Original Parts
18 - Outer ring/tapered-roller bearing
q   for differential gear
q   removing and installing → Chapter
q   when replacing, set the differential gear → Chapter
19 - Adjusting washer S1
q   for differential gear
q   always 1 mm thick
q   on gearboxes as of production date 12.06 the adjusting washer S1 for outer ring/tapered-roller bearing is not fitted → Chapter
q   Bearing pedestal for outer ring/tapered-roller bearing is adapted
20 - Fitting sleeve
21 - Gearbox housing
q   when replacing, set the differential gear → Chapter
q   on gearboxes as of production date 12.06 the adjusting washer S1 for outer ring/tapered-roller bearing is not fitted → Chapter
q   Bearing pedestal for outer ring/tapered-roller bearing is adapted
22 - Oil drain plug
q   different versions: → Fig.
   Oil filler plug or oil drain plug with internal serration - 24 Nm
   Oil filler plug or oil drain plug with hexagon socket head - 32 Nm
23 - Seal ring for left flange shaft
q   replace → Chapter

   
Different versions of oil filler plug and oil drain plug.
I - Oil filler plug or oil drain plug with internal serration: 24 Nm
lI - Oil filler plug or oil drain plug with hexagon socket head: 32 Nm
  N34-10041
Insert the gasket ring for the drive shaft until flush
  S34-0425
Remove bushing for gasket ring
–  Position the distance sleeve -MP 3-458/2- and thrust piece -MP3-484 (30-555)- on the differential gear.
A - Extractor, e.g. -Kukko 18/1-
B - Separating device, e.g. -Kukko 17/1-
  S34-0426
Insert bushing for gasket ring
A - Screw threaded rod from assembly device -MP3-434 (3066)- into the threaded part of the differential gear.
B - Nut with washer
–  By turning the nut -B- insert the bushing over the pressure plate -MP3-420 (3124)- up to the stop.
  Note
If the gearbox is disassembled press the bushing with pressure plate -MP3-420 (3124)- up to the stop.
  S34-0427
Remove the bushing -A- for the shiftgear shaft
  S34-0422
Drive in the bushing -A- for the shift rod up to the stop
  S34-0428

Repairing shift mechanism > < Mounting sequence|Install