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Skoda Workshop Service and Repair Manuals

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Clutch cover with bush > < Installing the clutch cover

Octavia Mk2

Clutch cover without bush
Clutch cover without bush
  Note
t  Clutch cover and circlip must always be replaced → Electronic Catalogue of Original Parts.
   
t  Never install new covers using a hammer and never oil the middle gasket or touch it with the hand!
  Caution
Do not grab a new cover in the center hole. The cover must not be touched and oiled there or come into contact with other materials. This could result in a leakage.
  S30-0154
–  The cover -A- must only be taken in the hand as shown in the illustration!
Special tools and workshop equipment required
t  Clean the assembly sleeve -T10302- before use, do not use any assembly sleeves with scratches.
The new cover must be free from oil and dry in the area of the middle gasket!
–  If required, clean the shaft end of the clutch cover of the gearbox.
Only the gasket on the outer edge must be moistened with DSG oil.
–  Position the assembly sleeve -T10302- on an even surface.
  S30-0158
The middle gasket -B- of the new cover -A- must now be »deformed«:
–  Guide the cover horizontally and uniformly via the entire assembly sleeve -T10302-. For this step the sealing lip is put into the installation position.
–  Remove the assembly sleeve -T10302- from the cover upwards and fit the assembly sleeve onto the shaft end of the clutch cover of the gearbox.
  S30-0159
–  Guide the cover -A- via the assembly sleeve -T10302- and uniformly press it onto its position.
  Caution
Handle with care. Any type of blows - even the slightest one - on the cover can easily lead to leaks.
  S30-0199
It is possible to carefully lever the cover with a screwdriver -1- in its position -arrow-, until the »new« circlip can be installed.
–  Install »new« circlip.
  S30-0161

Clutch cover with bush > < Installing the clutch cover